964/993 owners read this about your alternator.
964/993 owners read this about your alternator.
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wildoliver

Original Poster:

9,318 posts

246 months

Friday 13th April 2007
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About a week ago I was sat in a pub car park in my 964 and i noticed the charging light very very faintly flickering at tickover, it was barely on so wasn't too worried and it soon went away, then a few days later I was driving along and the abs light and buzzer came on, slightly concerned i continued till I could pull over and stopped the engine and checked the fuse as the radio had also cut out. When I switched the engine off strangely the radio came back on.

Checked fuse all ok.

Restarted car.........Ah battery flat, abs light came on as voltage dropped below abs computer running voltage.

Bump started car and tried to make it home on power left in battery, while thinking I'm sure the engine ecu cut off point will not be far off the abs ecu.

I made it about 5 miles, but luckily stopped right outside a friends house. New mahoosive battery put on and off I trundled, just made it home the ten miles from Bridlington, had it been 15 I wouldn't have, stuck voltmeter on battery and alternator not charging, more astonishingly is the amount of power the engine pulls from the battery, it was dropping 0.1v about every 5 seconds!!! I have done the same in old mg's and an old 2.0 911 and done hundreds of miles on a battery.

So alternator off, not a hard job, set aside about an hour to do the job right taking the blower fan etc off.

Pull out regulator/brush pack, handily it just screws in from the back with 2 screws, no need to dismantle the alternator as on a lot of cars.

New brush pack ordered, cost me under £20.

Refitted and put alternator back in, entire job takes circa 3 hours taking it slow, and costs under £20, now my car has done 130,000miles and is on the original alternator, so I am quite happy at the life of it, but I never even considered it to be something that would go, certainly not as quickly and without warning as it did, bear in mind the non carging light NEVER came on!!! Last year I did a tour of europe in the car and it would have been catastrophic not to mention hugely expensive if this had happened at the side of an autoroute. If your car is getting on it may be worth checking and replacing the brush pack for the effort and time!

It's all sorted and charging at 14.3 volts again now by the way!

993_C2S

216 posts

256 months

Friday 13th April 2007
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Top post mate, thanks for sharing

loach

3,357 posts

246 months

Friday 13th April 2007
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You sound ridiculously handy. What you described above would have had me by the side of the road pawing at the car and making chimp noises, whilst crossing myself furiously in an effort to ward off the evil spirits that had evidently infested the car.

kennyboy

641 posts

269 months

Friday 13th April 2007
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loach said:
You sound ridiculously handy. What you described above would have had me by the side of the road pawing at the car and making chimp noises, whilst crossing myself furiously in an effort to ward off the evil spirits that had evidently infested the car.


hehe me too!

Nice one Oliver - so you know a little bit about air cooled 911's as well as MG Midgets eh!?

warmfuzzies

4,375 posts

283 months

Saturday 14th April 2007
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Oliver,

Where did you get the brush pack from? OPC...

TIA


This is one of those jobs I've been meaning to do as I get about 13.8v when running.....

Kevin.

wildoliver

Original Poster:

9,318 posts

246 months

Saturday 14th April 2007
quotequote all
Well I'm not sure OPC sell the brush packs and they certainly won't be the price I paid if they do!

I would very much reccomend anyone with a highish mileage car to get it done, they will go eventually it is a better job to do on the drive way than the motorway!

What I noticed with mone was one of the brushes had worn right down where as the other was ok, so whether that is why the light never came on I don't know?

Next weekend is the clutch, I'm just begining to get a slight slip at 4k when the torque bites, I think it is the slave cylinder so replacing that and the clutch. If I could afford one I would stick a new starter motor at the same time as they are a pig to get too but the clutch job has skinted me, and besides you can always start and drive a car without a starter motor, the alternator isn't like that!

warmfuzzies

4,375 posts

283 months

Saturday 14th April 2007
quotequote all
Clutch slave is a mare to do with the gearbox/engine still in the car, I know i did mine with the flex hose.....

So any clues where the brush pack came from?? I am interested in doing mine, and well, I do like to fiddle with things.....

Kevin

wildoliver

Original Poster:

9,318 posts

246 months

Saturday 14th April 2007
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Electrical supplier I use down sarf.

Needs an account but I'd be happy to supply them at £25 inc postage.

mpb993

20 posts

265 months

Saturday 14th April 2007
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Hi Oliver,

to save you the hassle who's the supplier so that we can make contact to see if they would sell to us directly. If they won't then your offer is very kind in deed as I'm sure its going to be a part that I would need to change in the future.

BR, Mark.

wildoliver

Original Poster:

9,318 posts

246 months

Saturday 14th April 2007
quotequote all
Hi Mark, got to let me make a little profit out of these things.

However type 911 sell the regulators alone. £50 plus the dreaded.

c2look

3,858 posts

255 months

Saturday 14th April 2007
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wildoliver said:
i noticed the charging light very very faintly flickering at tickover


Had this on mine last year but had the alternator replaced under warranty, though I didn't realise how bad it could get when it fails totally.

Seems to be a thing with these cars. They are so bulletproof yet often a small thing can leave you stranded. Mine is a 3.2 and has the DME relay which is a common fault and it's what I thought was the problem a month ago when I was left stranded 40 miles from home. Turned out it wasn't to blame though as a crankshaft sensor was the culprit. Again, not something you can do at the side of the road!

wildoliver

Original Poster:

9,318 posts

246 months

Saturday 14th April 2007
quotequote all
I assume your alternator is probably very similar to the 964 one isn't it leigh?

Rule no1 though always carry a dme relay

c2look

3,858 posts

255 months

Saturday 14th April 2007
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wildoliver said:
I assume your alternator is probably very similar to the 964 one isn't it leigh?

Rule no1 though always carry a dme relay


Probably the same I would imagine Oli. Rule No 1 is in the glove box