Total power loss after new battery

Total power loss after new battery

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R11ysf

Original Poster:

1,954 posts

195 months

Saturday 13th April 2019
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I have just fitted a new battery after the old one would not hold any charge.

I replaced it exactly as the old one was fitted, the terminals where the same way round and the battery was even a few amps stronger than the old one. All tightened up and car started absolutely fine and was showing between 13.8 and 14.2 volts on the LCD display.

I have driven about 1 mile from my house and the car cut-out. It then restarted but was cutting out intermittently and now it has stopped with absolutely zero power, when I put the keys in the ignition it won't even light up the dashboard.

As I have 90 minutes to wait for the recovery people does anyone have any suggestions please?

Thanks

robsco

7,874 posts

189 months

Saturday 13th April 2019
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Alternator?

mk1fan

10,714 posts

238 months

Saturday 13th April 2019
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Dodgey 100amp fuse near the battery orthe starter.

dodgy bolted connection through the bulkhead.

R11ysf

Original Poster:

1,954 posts

195 months

Saturday 13th April 2019
quotequote all
Yeah I was thinking either a terminal has fallen off (unlikely) or that fuse, although I did everything I could do keep it out of the way and make sure it wasn't pinched on anything.
Well recovery is 45 minutes away so I guess I will find out soon

Penelope Stopit

11,209 posts

122 months

Saturday 13th April 2019
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Pulling on cables may have disturbed a main fuse inside the car

R11ysf

Original Poster:

1,954 posts

195 months

Saturday 13th April 2019
quotequote all
Now I am really confused I have got the car recovered home taken off the battery compartment and 100 amp fuse is fully intact both inside the car and in the battery compartment and both terminals are firmly fixed.
Any suggestions please?

Englishman

2,241 posts

223 months

Saturday 13th April 2019
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There is an earthing bolt that goes though the bulkhead from the passenger footwell to the battery compartment that can cause issues (behind the battery). IIRC, it screws into a captive nut from the footwell and another nut is attached to hold on a negative cable from the battery in the footwell.

On my Tuscan I found that the bolt in the footwell holding various earth connections was not fully screwed in, causing all sorts on intermittent power issues as a number of earth connections were loose, although the battery cable was attached securely in the wheel arch.

You may just have disturbed this by fitting a new battery and easy to check with the battery out.

R11ysf

Original Poster:

1,954 posts

195 months

Saturday 13th April 2019
quotequote all
I will check it again tomorrow but I saw that at the top left of the battery compartment as you look from the wheel and and it looks fairly secure and tight.

My Tuscan is a 2006 so very late on and from reading around there are quite a lot of little things which can go wrong with the battery system but mine appears to have had all the updates such as the positive cable being furthest out from the centre of the car to stop asking to the body which was apparently a problem with early Tuscans. I have glued a rubbish shield to the inner side of the battery so that the Earth is not touching anything at all and the inline fuses look absolutely fine so I am just so confused.
After the battery replacement it's started fine ran fine there was absolutely no problems until a mile down the road so my initial thought was maybe a terminal hadn't been tightened and had jumped off but they were both absolutely fine.

Englishman

2,241 posts

223 months

Saturday 13th April 2019
quotequote all
R11ysf said:
I will check it again tomorrow but I saw that at the top left of the battery compartment as you look from the wheel and and it looks fairly secure and tight.
It was the same with mine - the issue was actually that the other end of the bolt in the footwell wasn't making good earths. Good luck!

mk1fan

10,714 posts

238 months

Sunday 14th April 2019
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I agree. Check the footwell side. Might need a second pair of hands.

R11ysf

Original Poster:

1,954 posts

195 months

Sunday 14th April 2019
quotequote all
This is mental!
So I took the battery out and checked it and it was 12.8 volts so all good.
I then put it on full charge just to make sure and I put an old battery which was also registering 12.8 volts on the floor and pulled the Leeds down and connected them with the battery on the floor and everything switched on and was perfectly fine again.
So then I put the good battery back in tight and everything up and now it won't turn on again I am completely flummoxed as to where the loose wire can be???

Penelope Stopit

11,209 posts

122 months

Sunday 14th April 2019
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Bad contact between battery cable and its connector that goes on the battery post?

Get hold of a 21 Watt bulb holder and bulb (brake light or indicator light bulb holder) and test around the main pos and negs with it if you are having no joy after checking battery lugs/terminals

Edited by Penelope Stopit on Sunday 14th April 18:45

S6PNJ

5,503 posts

294 months

Sunday 14th April 2019
quotequote all
Maybe a broken (corroded) cable (pos or neg) and when stretching/straightening the cables it makes contact but when bending back into situ it creates an open circuit?

Can you test continuity on each cable (battery disconnected) and wiggle them around a lot - see if you get fluctuations on the reading/continuity.

R11ysf

Original Poster:

1,954 posts

195 months

Sunday 14th April 2019
quotequote all
Ok I found it!
Basically I went round checking all of the positives and negatives and seeing where the grounds were and everything seemed ok until I came inside the car and found the 80 amp fuse there. The nuts were only finger tight and it looks like the cover was not even closed and some of the footwell sound deadening is used to hold the wires in place. Surely this is not correct?

Anyway I cleaned up the connections and tighten the bolts down properly and suddenly had power again so below is a picture do you think I should just close the fuse connector box cap and hold it down with duct tape so it doesn't come Undone again?

https://photos.app.goo.gl/vMEjY5y5k4KmrWYt9
https://photos.app.goo.gl/xUJrzLEzgzHzwHTn9

S6PNJ

5,503 posts

294 months

Sunday 14th April 2019
quotequote all
Sounds like a plan. Mine is taped shut with duct tape behind the carpets. If the nuts are tight (are they threadlock nuts or similar?) then there shouldn't be an issue.

Englishman

2,241 posts

223 months

Sunday 14th April 2019
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Glad you found it!

All T cars have this arrangement for the 80amp fuse. Most have a cable tie around them to hold the lid closed so maybe your car had the fuse replaced badly at some point.

On the positive front, you may find you actually have two good batteries now.

R11ysf

Original Poster:

1,954 posts

195 months

Sunday 14th April 2019
quotequote all
Yes indeed a huge relief to find it as it did knacker my weekend spending 4 hours roadside yesterday and then 3 hours in my cramped tiny garage today.
Frustrating as it is only 20 months and less than 1000 miles since I had a new battery and alternator fitted and as I have never been in that footwell before I'm wondering if it had been tightened correctly when that was all done.

Thanks for the tip on the cable tie I will definitely do that in the morning because the clip did not want to hold hence my using duct tape but I will put cable tie under the duct tape now I know that is a good fix.

Thanks everyone for your help extremely fast and generous with your answers as always.

Penelope Stopit

11,209 posts

122 months

Monday 15th April 2019
quotequote all
R11ysf said:
Ok I found it!
Basically I went round checking all of the positives and negatives and seeing where the grounds were and everything seemed ok until I came inside the car and found the 80 amp fuse there. The nuts were only finger tight and it looks like the cover was not even closed and some of the footwell sound deadening is used to hold the wires in place. Surely this is not correct?

Anyway I cleaned up the connections and tighten the bolts down properly and suddenly had power again so below is a picture do you think I should just close the fuse connector box cap and hold it down with duct tape so it doesn't come Undone again?

https://photos.app.goo.gl/vMEjY5y5k4KmrWYt9
https://photos.app.goo.gl/xUJrzLEzgzHzwHTn9
I thought as much.....

Anyway, don't tighten the nuts and walk away from the job

See here https://www.ebay.co.uk/itm/Midi-Fuses-30amp-150amp...

This type of fuse wont crack, the strip fuse that is now fitted will crack in the near future


Edited by Penelope Stopit on Monday 15th April 10:28

Granturadriver

655 posts

274 months

Monday 15th April 2019
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I recommend to install a fuse holder like this https://tvr-parts.com/tvr-parts/part-details/tvr-m....

I do not think it is state of the art to have a fuse which might become warm or hot embedded in foamed material or carpet!



R11ysf

Original Poster:

1,954 posts

195 months

Monday 15th April 2019
quotequote all
I just ordered this
https://www.ebay.co.uk/itm/283093022481

That seems perfect as a replacement for anyone with a T car.