MOT Failed on emissions
MOT Failed on emissions
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Discussion

Tanguero

Original Poster:

4,535 posts

230 months

Thursday 29th July 2010
quotequote all
Failed with persistently high lambda reading. CO and HC were a bit high but passed.

Test 1
Test Value Limit
CO 0.143 0.3
HC 105 200
Lambda 1.044 0.97-1.03


Test 2
Test Value Limit
CO 0.292 0.3
HC 191 200
Lambda 1.037 0.97-1.03


There don't seem to be any exhaust leaks and according to the software both lambda sensors are switching between 02. and 1.0 volts. Any ideas what I can do to get it through?

warpig

336 posts

234 months

Friday 30th July 2010
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Could try raising the tickover a bit for test

Luckyone

1,091 posts

261 months

Friday 30th July 2010
quotequote all
Did you try both exhaust pipes? Ours only (just) passes on one side. Obviously with the flat plain crank you've effectively got two different engines to chose from there.

Tanguero

Original Poster:

4,535 posts

230 months

Friday 30th July 2010
quotequote all
We spent ages trying all sorts of rev ranges and both tail pipes and the above were the best figures we could get.

Reading up, it seems like high lambda means too much oxygen in the exhaust stream which would possibly indicate a bad joint (where I put the cats back on??) or possibly a leak in the exhaust manifold. I will have a go at reassembling the exhaust with some GunGum.

It will have to wait a couple of days though as I am at Brands Hatch watching the Group C cars and JonnyW in the Superleague this weekend biggrin

Greeny

1,423 posts

288 months

Friday 30th July 2010
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leave the cats out, and have a 'donor' car close to hand ?

Gray_101

1,118 posts

219 months

Friday 30th July 2010
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What condition are your cats like ? if you hold them up to the light and look through them you should be able to see light through the honey comb, if not they have had it.

if there blocked it will never pass in a month of sundays.

Tanguero

Original Poster:

4,535 posts

230 months

Saturday 31st July 2010
quotequote all
Gray_101 said:
What condition are your cats like ? if you hold them up to the light and look through them you should be able to see light through the honey comb, if not they have had it.

if there blocked it will never pass in a month of sundays.
The cats look ok - you can see through the honeycomb and they heat up fine when the engine is running. I dont think that they would account for the high lambda reading though if they are on their last legs it mighe explain why the HC is borderline.

Tanguero

Original Poster:

4,535 posts

230 months

Saturday 31st July 2010
quotequote all
Greeny said:
leave the cats out, and have a 'donor' car close to hand ?
I made the mistake of taking it to a garage that plays by the rules...

Killer Rhubarb

388 posts

207 months

Saturday 31st July 2010
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i have cats with full system for sale if needed

ridds

8,372 posts

273 months

Saturday 31st July 2010
quotequote all
High HC to me suggests incomplete combustion so potentially very slight missfires of some sort.

The High Lambda reading could well be a very slight air leak on any of the intake or exhaust system components.

It won't be the Cat to manifold joint as the Lambda Sensors are before this.

Was it the same result both sides or did they only check one?

neiljohnson

11,298 posts

236 months

Saturday 31st July 2010
quotequote all
Your exhausts are probably flowing too well causing the slightly high reading (have seen this on quite a few cars with decent exhausts) get a heat proof glove and slightly block the exhaust exit with the probe in it should then go through smile

Tanguero

Original Poster:

4,535 posts

230 months

Saturday 31st July 2010
quotequote all
ridds said:
High HC to me suggests incomplete combustion so potentially very slight missfires of some sort.

The High Lambda reading could well be a very slight air leak on any of the intake or exhaust system components.

It won't be the Cat to manifold joint as the Lambda Sensors are before this.

Was it the same result both sides or did they only check one?
They checked both sides and there was almost no difference between them. I will be checking for cracked manifolds in the morning. My thinking was that an leak in the exhaust below the cars lambda sensors could mean that here was excess oxygen in the exhaust stream - hence the high lambda test. If the leak was before the car lamdba sensors would the ECU not compensate by running richer which would produce a lower lambda test, or would that just mean more unburnt fuel hence high HC?


ridds

8,372 posts

273 months

Saturday 31st July 2010
quotequote all
neiljohnson said:
Your exhausts are probably flowing too well causing the slightly high reading (have seen this on quite a few cars with decent exhausts) get a heat proof glove and slightly block the exhaust exit with the probe in it should then go through smile
Never heard anything like that. How can an exhaust flow too well at idle?

Tanguero

Original Poster:

4,535 posts

230 months

Saturday 31st July 2010
quotequote all
I have heard of the gas analyser sucking fresh air from the other tail pipe where you have a joined system and giving a high lambda reading. As far as I know the standard back box keeps the two sides separate anyway.

neiljohnson

11,298 posts

236 months

Sunday 1st August 2010
quotequote all
ridds said:
neiljohnson said:
Your exhausts are probably flowing too well causing the slightly high reading (have seen this on quite a few cars with decent exhausts) get a heat proof glove and slightly block the exhaust exit with the probe in it should then go through smile
Never heard anything like that. How can an exhaust flow too well at idle?
Lambda is tested at faet idle if the gas flow is too quick it confuses the machine causing a dodgy lambda reading.

ridds

8,372 posts

273 months

Sunday 1st August 2010
quotequote all
ahh so more of a dodgy test machine not the car affecting it.

It's only a 2.25 (or maybe 2.1) litre engine flowing down a 2 1/2" pipe. You'd think it could cope with that. lol

spinbo

28 posts

205 months

Monday 2nd August 2010
quotequote all
Lambda reading on the emission test is the oxygen content of the exhaust gas,if the other readings are ok its normally a hole in the exhaust allowing air to be drawn in (perhaps cracked manifolds/leaky joints in the system).Holding the revs up higher helps but the test should be taken between 2500 to 3000rpm.
Of course if the vehicle is fitted with an older engine (pre 1993 for example before cats were mandatory and the emission test is a basic 3.5% co at idle) the emissions are tested on the age of the engine not the age of the car,however you are expected to prove to the tester this is the case.



Tanguero

Original Poster:

4,535 posts

230 months

Monday 2nd August 2010
quotequote all
Thanks for all the suggestions (and mails)

I have found and fixed a couple of leaky joints in the exhaust, though fortunately the manifolds don't seem to be cracked. I will put it in for my free retest this week and see if that has improved things.

Still a bit concerned that the high HC level would imply that it is running rich, but I haven't noticed a misfire and the ECU software seems happy with the AFR. The adaptives are -8 and -12 which seems reasonable.

Edited by Tanguero on Monday 2nd August 00:43

ridds

8,372 posts

273 months

Monday 2nd August 2010
quotequote all
tbh I think the HC levels you have are about right for the AJP. laugh

Tanguero

Original Poster:

4,535 posts

230 months

Monday 2nd August 2010
quotequote all
ridds said:
tbh I think the HC levels you have are about right for the AJP. laugh
If they are that high with the cats in I guess I could improve fuel economy by having a catch tank at the end of each exhaust to collect the petrol dripping out when I take the cats back out!