Bush Removal
Bush Removal
Author
Discussion

G20RG B

Original Poster:

2,749 posts

260 months

Friday 17th December 2010
quotequote all
I have just completed the removal of the front drag link bush,, only another 3 to do to complete the front nearside bush replacement. I will also get the wishbones powder coated and replace all the bolts and nuts, fit new upper and lower ball joints with new bolts,replace the track rod end and generally clean and touch up any areas that look like they need it.

I've never done any work on a car and certainly never tackled any jobs on my previous Tuscan apart from cleaning it. So we will see how I get on over the next few weeks, I know I can rely on some of you guys to give me some advice if I get into difficulties, infact I wouldn't be even concidering this if I didn't have the PH forum.

Ive ordered new bolts and bushes from Steve Heath who was very helpfull over the phone and ordered the ball joints and other parts from Racing Green and TVR car parts.

I drilled out the rubber part of the drag link bush and prised out the metal centre, I then hacksawed through the outer metal part of the bush and prised it off with a screwdriver and a few hits with the hammer. It wasn't that bad a job TBH, the other bushes I am going to remove in a friends vice and use the technique that Quinny on the Griff forum used.

As i have limited experience of car maintenance any advice would be welcome,

George,

Here's a few pics so far.





VPower

3,598 posts

223 months

Friday 17th December 2010
quotequote all
I did all the front of mine with a 6" vice.

Using a suitable sized sockets, I pushed them all out in very short time.

Surprised SH don't knock up a set of suitably sized press tools?

The secret however is Heat!

Just heat up the outer with a blow lamp while applying the pressure.

NOT red heat, just enough to get it moving, as on mine the powder coating inside acted like glue!

Good Luck!


BliarOut

72,863 posts

268 months

Friday 17th December 2010
quotequote all
http://www.pistonheads.com/gassing/topic.asp?h=0&a...

http://www.tvrgriffith.com/index.php?option=com_co...tongue outressing-stuff-bush-removal&catid=10:latest-news&Itemid=233

Piccies on the Griffith Pages have gone but I've still got them here if you're interested.

shpub

8,507 posts

301 months

Saturday 18th December 2010
quotequote all
I made the Griff page tool up with a view of making it a product and used it on a Tuscan I was developing the Powerflex poly bush kit for. To be honest it was not that good. I had uprated the screw to an M12 12.9 hi tensile and I still managed to snap two bolts on some bushes. It did work on some but in the end I used my 20 ton press and that worked a treat. I also used the hacksaw method on a couple as well.

The conclusion I came up with was that when it worked it was OK but it wasn't a magical tool that worked everytime.






BliarOut

72,863 posts

268 months

Saturday 18th December 2010
quotequote all
It's down to technique wink A 20 ton press is great if you've got one but it can't do the rear upright if it's still attached to the car.

V41LEY

3,019 posts

267 months

Saturday 18th December 2010
quotequote all
I didn't expect this thread to be about suspension parts !!
biglaugh

scotty_d

6,795 posts

223 months

Saturday 18th December 2010
quotequote all
When i did all the rear one's on my old Chim i used a burner to remover the centre and used a anvil and a Drift to knock them out i found this a very quick and easy way to get all 14 or so out.

spongy

2,236 posts

190 months

Saturday 18th December 2010
quotequote all
V41LEY said:
I didn't expect this thread to be about suspension parts !!
biglaugh
I thought the same thing budlick

ajp70

543 posts

215 months

Sunday 19th December 2010
quotequote all
spongy said:
V41LEY said:
I didn't expect this thread to be about suspension parts !!
biglaugh
I thought the same thing budlick
Yes, I had either waxing or shaving in mind but as I can see now a blow torch is better.

Mr Cerbera

5,151 posts

259 months

Sunday 19th December 2010
quotequote all
spongy said:
V41LEY said:
I didn't expect this thread to be about suspension parts !!
biglaugh
I thought the same thing budlick
Glad that I'm not the only Perv that gets attracted to
these "Allo, Allo" headlines

hehe



Edited by Mr Cerbera on Sunday 19th December 13:28

G20RG B

Original Poster:

2,749 posts

260 months

Sunday 19th December 2010
quotequote all
Back on subject guys!!laugh

removed the other WISHBONE bushes today did all 3 in just over an hour, using a friends vice, now I can get the wishbones and drag link to the powder coaters tomorrow.

I used a small socket to push the centre metal bit and the rubber part into a bigger socket, then used a hacksaw to cut through the outer metal part of the bush and knocked it out with a srewdriver and a few hits with a hammer.

Ireland

3,517 posts

243 months

Sunday 19th December 2010
quotequote all
The easiest way to get the old ones out is to remove the arm from the car and burn the centre of the bush out and hacksaw through the remaining shell and tap that out as per the pic above.


BliarOut

72,863 posts

268 months

Monday 20th December 2010
quotequote all
That it isn't wink

V41LEY

3,019 posts

267 months

Monday 20th December 2010
quotequote all
Ireland said:
burn the centre of the bush out and hacksaw through the remaining ..
That's gotta hurt !!!

G20RG B

Original Poster:

2,749 posts

260 months

Monday 20th December 2010
quotequote all
Ireland said:
The easiest way to get the old ones out is to remove the arm from the car and burn the centre of the bush out and hacksaw through the remaining shell and tap that out as per the pic above.
I did consider doing this, but when the vice became available I thought I would try this first and it was very clean and straightforward pressing them out , none of that nasty smoke and fumes to choke me. I have the other side to do as well and I'll go down the vice route again but If I didn't have access to one I would burn out as you suggested.

Ireland

3,517 posts

243 months

Monday 20th December 2010
quotequote all
V41LEY said:
Ireland said:
burn the centre of the bush out and hacksaw through the remaining ..
That's gotta hurt !!!
rofl

G20RG B

Original Poster:

2,749 posts

260 months

Thursday 23rd December 2010
quotequote all
Just collected some parts (white bits)from the Powder-coaters,and I gave the ball joints and track rod end a paint with black hammerite. I've got all the new bushes and nuts and bolts so hopefully back on the car next week and then I can dismantle the other side.


spongy

2,236 posts

190 months

Thursday 23rd December 2010
quotequote all
Good job sir,keep it upsmile

G20RG B

Original Poster:

2,749 posts

260 months

Tuesday 28th December 2010
quotequote all
Update,
Fitted new bushes and attached the new powdercoated wishbones to the chassis. I painted one or to areas that had a bit of surface rust or had a chip in the original powdercoated chassis.
The original chassis after a clean up is in good condition for a 7 year old Cerb.
I also had the front anti roll bar powder coated and new bushes installed and I rubbed back and painted the track rod and attached a new track rod end. Tommorrow I will attach the upright with the new ball joint and and put the disc and caliper back on. That will be everything on the front nearside replaced and then it will be onto the front offside.


quattrophenia

1,103 posts

227 months

Tuesday 28th December 2010
quotequote all
There is something very satisfying looking at such clean parts when you know how dirty and gruby they usually are. Good work there. Will be considering doing mine probably next year now. God knows how I'm going to do the diff bush thou!!