Steel or Aluminium
Author
Discussion

melhookv12

Original Poster:

960 posts

198 months

Wednesday 3rd June 2015
quotequote all
Just looking at ordering a new flywheel for my racing car project. One guy I spoke to said its best to use billet steel instead of an aluminium flywheel with a steel plate fixed onto it for clutch operation.

Any thoughts and experiences please.

anonymous-user

78 months

Wednesday 3rd June 2015
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If you understood how a flywheel works, you'd never use an aluminium one......

stevesingo

5,024 posts

246 months

Thursday 4th June 2015
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Aluminium flywheel...






Flywheel failed and caused a cracked block, presumably due to the imbalance.

Edited by stevesingo on Thursday 4th June 09:34

Evoluzione

10,345 posts

267 months

Thursday 4th June 2015
quotequote all
stevesingo said:
Aluminium flywheel...

[pic]http://forum.s14power.com/index.php?attachments/cracked_flywheel-jpg.2044/



Flywheel failed and caused a cracked block, presumably due to the imbalance.
The links don't work and you have to be a member of the site to view them.


Aluminium doesn't flex much before it breaks and the action of the clutch (especially higher clamping force performance ones) does flex an aluminium flywheel. After it's started to fatigue through that the centrifugal force does the rest.
Although it has to be said Fidanza do sell a lot of flywheels and have been doing for a long time...

DVandrews

1,379 posts

307 months

Thursday 4th June 2015
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Go with steel, you will feel safer and the weight can still be pared down to a very low level.

If you have ever seen the carnage wreaked by a broken flywheel it would be a single brain cell decision, personally I am rather attached to my legs, feet and groin and would hate to see them mashed up.

Dave

melhookv12

Original Poster:

960 posts

198 months

Thursday 4th June 2015
quotequote all
Thank you guys. Ally was all the rage years ago. But steel it is for me.

stevieturbo

17,987 posts

271 months

Thursday 4th June 2015
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Alloy can work...

Steel does work.

No brainer unless you're really going for extreme weight reduction.

anonymous-user

78 months

Thursday 4th June 2015
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stevieturbo said:
Alloy can work...

Steel does work.

No brainer unless you're really going for extreme weight reduction.
If your going for extreme weight reduction, you want a steel one!

(actually, you want a carbon fibre one, but let's not go there ;-)


(hint, consider the difference between rotating inertia and mass, and how they get affected by Centripetal Acceleration.......)

stevieturbo

17,987 posts

271 months

Thursday 4th June 2015
quotequote all
Max_Torque said:
If your going for extreme weight reduction, you want a steel one!

(actually, you want a carbon fibre one, but let's not go there ;-)


(hint, consider the difference between rotating inertia and mass, and how they get affected by Centripetal Acceleration.......)
Do they make carbon flywheels ?

anonymous-user

78 months

Thursday 4th June 2015
quotequote all
stevieturbo said:
Max_Torque said:
If your going for extreme weight reduction, you want a steel one!

(actually, you want a carbon fibre one, but let's not go there ;-)


(hint, consider the difference between rotating inertia and mass, and how they get affected by Centripetal Acceleration.......)
Do they make carbon flywheels ?
Before "exotic" metals got banned in F1, we looked at a depleted uranium toroidal flywheel with carbon fibre spokes.........

chuntington101

5,733 posts

260 months

Thursday 4th June 2015
quotequote all
Max_Torque said:
stevieturbo said:
Max_Torque said:
If your going for extreme weight reduction, you want a steel one!

(actually, you want a carbon fibre one, but let's not go there ;-)


(hint, consider the difference between rotating inertia and mass, and how they get affected by Centripetal Acceleration.......)
Do they make carbon flywheels ?
Before "exotic" metals got banned in F1, we looked at a depleted uranium toroidal flywheel with carbon fibre spokes.........
Why would they need such a heavy metal though?

anonymous-user

78 months

Thursday 4th June 2015
quotequote all
chuntington101 said:
Max_Torque said:
stevieturbo said:
Max_Torque said:
If your going for extreme weight reduction, you want a steel one!

(actually, you want a carbon fibre one, but let's not go there ;-)


(hint, consider the difference between rotating inertia and mass, and how they get affected by Centripetal Acceleration.......)
Do they make carbon flywheels ?
Before "exotic" metals got banned in F1, we looked at a depleted uranium toroidal flywheel with carbon fibre spokes.........
Why would they need such a heavy metal though?
Isn't it obvious?


(you want the necessary rotating inertia, with the smallest mass, which means you want the maximum proportion of the mass concentrated at a large diameter. But because the middle bit is put in tension by the centripetal forces acting on the periphery, you need as much tensile strength as possible for the "middle bit". Hence using a thin band of very dense material, supported by thin spokes of a lightweight high tensile material. In reality it was wasted effort, because the clutch ended up having enough inertia to act as a sufficient flywheel in conjunction with raising the idle speed a bit)

chuntington101

5,733 posts

260 months

Friday 5th June 2015
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Max_Torque said:
chuntington101 said:
Max_Torque said:
stevieturbo said:
Max_Torque said:
If your going for extreme weight reduction, you want a steel one!

(actually, you want a carbon fibre one, but let's not go there ;-)


(hint, consider the difference between rotating inertia and mass, and how they get affected by Centripetal Acceleration.......)
Do they make carbon flywheels ?
Before "exotic" metals got banned in F1, we looked at a depleted uranium toroidal flywheel with carbon fibre spokes.........
Why would they need such a heavy metal though?
Isn't it obvious?


(you want the necessary rotating inertia, with the smallest mass, which means you want the maximum proportion of the mass concentrated at a large diameter. But because the middle bit is put in tension by the centripetal forces acting on the periphery, you need as much tensile strength as possible for the "middle bit". Hence using a thin band of very dense material, supported by thin spokes of a lightweight high tensile material. In reality it was wasted effort, because the clutch ended up having enough inertia to act as a sufficient flywheel in conjunction with raising the idle speed a bit)
its is now! Thanks Max! smile

Sardonicus

19,352 posts

245 months

Friday 5th June 2015
quotequote all
So are we saying not to use an alloy fly long term on say a Rover V8 used daily and tracked etc? not that high revving but lots of HP and torque (very large displacment)

Mr2Mike

20,143 posts

279 months

Saturday 6th June 2015
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Sardonicus said:
So are we saying not to use an alloy fly long term on say a Rover V8 used daily and tracked etc? not that high revving but lots of HP and torque (very large displacment)
We are saying that alloy flywheels have no significant advantages over steel ones, but some potentially major disadvantages. If you want a new, lighter flywheel get a steel one.

Sardonicus

19,352 posts

245 months

Saturday 6th June 2015
quotequote all
Mr2Mike said:
We are saying that alloy flywheels have no significant advantages over steel ones, but some potentially major disadvantages. If you want a new, lighter flywheel get a steel one.
Thank you Mike wink