BMW engine failure. What caused this?
BMW engine failure. What caused this?
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anonymous-user

Original Poster:

78 months

Saturday 24th March 2018
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The initial message was deleted from this topic on 21 December 2018 at 22:52

227bhp

10,203 posts

152 months

Saturday 24th March 2018
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Remapped or std?

stevieturbo

17,970 posts

271 months

Saturday 24th March 2018
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I dont really do much with diesels....

And although in many respects diesels are always detonating.....it looks like detonation. Whether from improper tuning, bad injector...who knows.

As it is in bits it would be worth getting the injectors tested

But as above..std or remapped ?

hashtag

1,116 posts

178 months

Saturday 24th March 2018
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Dodgy remap?

Grayedout

418 posts

236 months

Saturday 24th March 2018
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Get all the injectors tested by a diesel specialist to see what the spray patterns look like.

Mr2Mike

20,143 posts

279 months

Saturday 24th March 2018
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Could it have been misfuelled at some point?

stevieturbo

17,970 posts

271 months

Saturday 24th March 2018
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And how long ago was it remapped ? And by some pleb who offers dirt cheap generic remaps or a proper company ( of which there are few )

How/when did it fail ?

What symptoms, under what circumstances ?

Boosted LS1

21,200 posts

284 months

Saturday 24th March 2018
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^ Under load I'd say. Gotta love those dismals. Looks like detonation but nowhere to apportion blame, could be anything.

anonymous-user

Original Poster:

78 months

Sunday 25th March 2018
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You need to anaylze the remap parameters, the injector was probably already leaking, remap increased fuel, fuel left , detonation.

Most likely injector was working over safety parameters, ecu wouldn't process it. I don't think you need an expert, remaps on older cars should be used with caution, an injector test at the least.

Boosted LS1

21,200 posts

284 months

Sunday 25th March 2018
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MJ85 said:
After, tried to start, just turned over. Garage replaced injector 6 which had a missing “end”, car ran, but badly.

Engine stripped down, pics as shown.
Just a thought but could the missing injector parts have visited the other cylinders? I've seen that happen on a RV8 where debris has travelled about via the inlet manifold.

stevieturbo

17,970 posts

271 months

Sunday 25th March 2018
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MJ85 said:
Not likely to be misfueled.

Was running very well until the point of failure.

Had been hard driving just before failure, but not actually the second it went wrong.

Engine went “bang”, loads of smoke out the back, engine ran on its own with no input from me, past the redline, then cut out.

Map hadn’t been on there long, generic. Recent oil change, air filter change, otherwise good.

Thank you.
That adds complication. The engine running on its own oil could be the cause if the piston erosion, which would have been totally uncontrolled combustion....ie also detonation.
Or it could have been a symptom/effect from something else.

Check entire breather system is good, turbo is working correctly etc and that there are no other potential sources of oil..ie fuel into the engine that could cause the running away.
And have the injectors tested, or what is left of them.

When you say not long, like hours, days, weeks, months ? 10 miles, 1000 miles ?

Not a simple fix....IMO replace or repair the entire engine checking the above and either have it mapped by a reputable place or have it put back to standard.

Boosted LS1

21,200 posts

284 months

Sunday 25th March 2018
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Preignition causes running on. It's not uncommon amongst diesels.

stevieturbo

17,970 posts

271 months

Sunday 25th March 2018
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With the drip feed of information we are getting here....

At only 500 miles until it's blown up, that surely cannot bode well for the quality of the remap. It may or may not be a direct cause...but it seems highly likely it is one causing factor here. Whether the only one or not, hard to say.

anonymous-user

Original Poster:

78 months

Sunday 25th March 2018
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Is the ring pack intact?

Wonder if the remap (> cylinder pressure and rate of rise of CP) has caused a ring failure, leading to uncontrolled pre-ignition on the engine oil leaking up past the damaged rings?

Mignon

1,018 posts

113 months

Sunday 25th March 2018
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MJ85 said:
Not likely to be misfueled.

Was running very well until the point of failure.

Had been hard driving just before failure, but not actually the second it went wrong.

Engine went “bang”, loads of smoke out the back, engine ran on its own with no input from me, past the redline, then cut out.

Map hadn’t been on there long, generic. Recent oil change, air filter change, otherwise good.

Thank you.
"Engine ran on its own" is the key bit. The only source of fuel when you've lifted off the throttle pedal is the engine's own oil. You need to take the pistons out but I suspect you'll find the lands have collapsed under the detonation from excessive cylinder pressures after the remap and the rings have broken causing sump oil to be dragged into the combustion chambers or pumped into the breather system by piston blowby and hence into the inlet manifold. Is the inlet manifold oily inside?

AER

1,145 posts

294 months

Monday 26th March 2018
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Remap = too high cylinder pressures and temperatures.

The edges of the piston bowl are pretty highly thermally loaded due to their geometry so it's not surprising that when you go past a certain point erosion becomes a significant problem.

Of course, the BMW engineers have no clue what they're doing and you're better off relying on some backyard garage for your ECU calibration data...


AER

1,145 posts

294 months

Monday 26th March 2018
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PS: It's a diesel engine! Why are we all talking about pre-ignition and detonation...? Those phenomena don't exists on diesels.

Running on it's own oil isn't pre-ignition before you go there.

Boosted LS1

21,200 posts

284 months

Monday 26th March 2018
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I need a popcorn smiley.

AW111

9,674 posts

157 months

Monday 26th March 2018
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Boosted LS1 said:
I need a popcorn smiley.
Factory or aftermarket?

Here's one from a dodgy back-street website, but it's not guaranteed not to break your engine browser :

stevieturbo

17,970 posts

271 months

Monday 26th March 2018
quotequote all
AER said:
PS: It's a diesel engine! Why are we all talking about pre-ignition and detonation...? Those phenomena don't exists on diesels.

Running on it's own oil isn't pre-ignition before you go there.
So you're saying a poor map, or running on it's own oil is perfectly controlled and timed combustion ?

Uncontrolled combustion etc is pretty much detonation/pre-ignition to me.