Bead Rolling Alternative?
Bead Rolling Alternative?
Author
Discussion

Lewis's Friend

Original Poster:

1,052 posts

214 months

Friday 8th February 2019
quotequote all
Hi all, a quick question...

On my current project, the PAS low pressure pipework needs some rerouting to make it fit. On the rack to cooler pipe, I think shortening the rack's hard pipe would be best, but cutting the end off would mean losing the bead rolled end where the rubber hose attaches.

I don't want to trust a smooth pipe and hose clamp, but equally proper pipe beading tools are expensive and the pipe is only about 8mm ID which also limits options.

However, would flaring the end to the same diameter as the original bead achieve the same result? Or is that a terrible idea!?

Any thoughts welcome.

227bhp

10,203 posts

152 months

Friday 8th February 2019
quotequote all
Unbolt it and have a new one made.

Lewis's Friend

Original Poster:

1,052 posts

214 months

Friday 8th February 2019
quotequote all
227bhp said:
Unbolt it and have a new one made.
If it comes to it I may, but I'd like to do it myself if possible as a) I like to do as much as I can for myself and b) I'm cheap!

227bhp

10,203 posts

152 months

Friday 8th February 2019
quotequote all
Lewis's Friend said:
227bhp said:
Unbolt it and have a new one made.
If it comes to it I may, but I'd like to do it myself if possible as a) I like to do as much as I can for myself and b) I'm cheap!
It depends what it looks like and you aren't saying or showing a pic for some reason. If it's a simple banjo like many were then it's a £2.50 job.

GreenV8S

30,999 posts

308 months

Friday 8th February 2019
quotequote all
How much pressure is that hose under? Possibly not much, especially given that the hose is taking it.

You DIY options are either but a bead forming tool, or just fit enough hose clamps to reassure yourself that it isn't going to be pulled off. On bigger pipes you can hand-flare them with a pair of pliers but I can't see that working on such a small pipe.

E-bmw

12,359 posts

176 months

Friday 8th February 2019
quotequote all
If it is just a pipe from/to the reservoir it will be atmospheric pressure only & a good "jubilee" clip will be fine.

paintman

7,852 posts

214 months

Friday 8th February 2019
quotequote all
Could you solder an 8mm olive as used in microbore domestic piping to the pipe if you're concerned it might pop off a smooth pipe?
Could always file them to fit if their OD/ID is a bit on the big side.
Or just use a couple of fuel line type clamps?

Lewis's Friend

Original Poster:

1,052 posts

214 months

Friday 8th February 2019
quotequote all
Thanks for the feedback.

It is just on the low pressure side, so not sure what pressure but it shouldn't be too much. As you say, maybe a straight connector would be fine, but I'd prefer to be able to but some kind of flare on unless it is too hard.

I'll keep researching!

witko999

708 posts

232 months

Friday 8th February 2019
quotequote all
What material is the pipe? Can you use a brake pipe flaring tool?

stevieturbo

17,969 posts

271 months

Friday 8th February 2019
quotequote all
It's a low pressure pipe, it doesnt need anything fancy or a bead. It should be next to no pressure at all in there at all times

But obviously as it is small diameter, dont be rough as fk and use a jubilee/worm drive style clamp.

use the correct type


Lewis's Friend

Original Poster:

1,052 posts

214 months

Friday 8th February 2019
quotequote all
I'm not sure what material the pipe is. I'd guess thin wall steel.

That said, if a straight connection would be ok then that's saves hassle. I was wondering whether a small brake flare would serve though.

Lewis's Friend

Original Poster:

1,052 posts

214 months

Friday 8th February 2019
quotequote all
stevieturbo said:
It's a low pressure pipe, it doesnt need anything fancy or a bead. It should be next to no pressure at all in there at all times

But obviously as it is small diameter, dont be rough as fk and use a jubilee/worm drive style clamp.

use the correct type

Out of interest, why is that type of clamp better than the others? Does it stop over-tightening?

227bhp

10,203 posts

152 months

Friday 8th February 2019
quotequote all
It provides more of a complete circle of tension, worm drive type tend to nip it from two sides.

GreenV8S

30,999 posts

308 months

Friday 8th February 2019
quotequote all
Lewis's Friend said:
Out of interest, why is that type of clamp better than the others? Does it stop over-tightening?
Because worm drive type hose clamps are utter censored.

They can be marginally OK when brand new if a decent brand, but are pretty weak even then. Taking them on and off a couple of times or just leaving them to corrode for a couple of years weakens them quite quickly.

Clamps held by a proper screw are far stronger and retain their strength and reliability almost indefinitely.

Lewis's Friend

Original Poster:

1,052 posts

214 months

Friday 8th February 2019
quotequote all
They all sound like good reasons. I shall have to invest in some.

mighty kitten

431 posts

157 months

Friday 8th February 2019
quotequote all
Oyster pliers will put a bead into a 3/4 od tube . Decent plumbers merchant and some diy stores have them for around a tenner .

stevieturbo

17,969 posts

271 months

Friday 8th February 2019
quotequote all
227bhp said:
It provides more of a complete circle of tension, worm drive type tend to nip it from two sides.
Exactly, this is the only reason on smaller diameters. Worm drives do not stay round.

They're perfectly fine on larger hoses though

Fastpedeller

4,237 posts

170 months

Friday 8th February 2019
quotequote all
I'd venture to say if there's a bead on the original then it's best to recreate it on the shortened pipe. If you can soft solder an olive on that will be fine (if done correctly)

stevieturbo

17,969 posts

271 months

Friday 8th February 2019
quotequote all
Fastpedeller said:
I'd venture to say if there's a bead on the original then it's best to recreate it on the shortened pipe. If you can soft solder an olive on that will be fine (if done correctly)
You could just as easy clamp on an olive then cut the fitting off again...

But in this application, not necessary one bit.

Lewis's Friend

Original Poster:

1,052 posts

214 months

Saturday 9th February 2019
quotequote all
mighty kitten said:
Oyster pliers will put a bead into a 3/4 od tube . Decent plumbers merchant and some diy stores have them for around a tenner .
I did see a video about those. I think I'll buy a pair and then experiment. See if they are any good. Obviously I'm not expecting them to make a perfect bead, but if it is functional that could be quite a cheap and useful alternative.