piston ring fitting
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neal1980

Original Poster:

2,584 posts

260 months

Thursday 22nd January 2009
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I am about to start fitting my new piston rings to my rover v8 4.6 this weekend. How do you get the oil ring on is there a special tool. I have bought a set of pliers for the top ring and second, they might be cr@p though as they only just about grip the ring. But these wont grip the oil ring. How do I do it?? Dont want to fk up my new rings.

And the oil ring has one ring above the the wavy ring (so technical..lol) then another below do they have a right and wrong way to be fitted.

Thanks
Neal

tr7v8

7,516 posts

249 months

Thursday 22nd January 2009
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I was taught by my father to fit them by hand. Spring them apart & wind them in. Cutting an old coke can into a strip to cover the upper ring grooves helps as well, but I don't bother.

skid-mark

375 posts

233 months

Thursday 22nd January 2009
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i normaly fit oil rings from the bottom of the piston up they should open up just enough to slide them up the piston, start with the thin ring first slide up the piston and let it slip into the grove, then slide up the wavey ring slide that into the grove under the thin ring you slid up first, then slide up the second thin ring and make sure it slips into the grove under the wavey ring, so now it should look like ring, under that one the wavey ring, and then under the wavey ring should be the other ring,
then fit your piston rings make sure you get them the right way up copy like for like fit the lowest one first this time start at the top of the piston and slide them down into the groove, then you want to rotate the rings so the gaps in the rings are facing away from each other, also i found to not to line the gaps in the rings above the gudgon pin as some times oil/compression can squeeze pass.

another tip is to use an old piston ring to clean out the grooves in the pistons and if its got small holes in the groove where the oil ring sits use a small drill bit to clean them out,

neal1980

Original Poster:

2,584 posts

260 months

Thursday 22nd January 2009
quotequote all
Thanks Warren great help smile

That Daddy

19,286 posts

242 months

Thursday 22nd January 2009
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Dont position the top and second ring gaps on the thrust side of the piston,i have always fitted rings by hand as Tr7V8 says and have never broke one in 22 years of the motor trade,never expand the ring more than neccesary,some oil control rings can be wound spiral round the piston and either side of the serrated spacer(not for the top 2 though) wink position the oil control pack end at 120 degree intervals.

Edited by That Daddy on Thursday 22 January 21:31

Mr2Mike

20,143 posts

276 months

Thursday 22nd January 2009
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I've always fitted car ones by hand without any breakages, though I personally wouldn't slide the oil ring up the skirt simply due to the increased risk of gouging the piston with the ring ends. The three piece oil rings are dead easy to fit as they are so flexible. The cast ones are much stiffer, and easier to break.

spend

12,581 posts

272 months

Thursday 22nd January 2009
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My mate seems to use feeler gauges, but I was told years ago to cover the grooves with selotape so the rings slip over and clean off with thinners afterwards.
wink

Bend both edges of the expander tab so that they still mate nicely, fit the 3 pieces one by one starting at the bottom, with 90deg separation of gaps. Just do a 180 sep for the top rings (they should all spin anyway ~ its just an initial positioning).

I don't twist the rings when fitting, I was told its really bad to 'spiral' when fitting rings but to keep them square, as any twisting is not good for the ring.

Ring markings vary ask the supplier if they are not obvious, you may well wonder why you asked if you view with a magnifying glass wink

How much do you want to go town on fitting them? or is it just a throw it together with new generic bits? The more you see about this subject the more you realize folks have different ways of doing it, some of us may use old fashioned methods that are not required by modern materials - we just know it works so keep doing it wink

skid-mark

375 posts

233 months

Thursday 22nd January 2009
quotequote all
Mr2Mike said:
I've always fitted car ones by hand without any breakages, though I personally wouldn't slide the oil ring up the skirt simply due to the increased risk of gouging the piston with the ring ends. The three piece oil rings are dead easy to fit as they are so flexible. The cast ones are much stiffer, and easier to break.
thou you make a valid point i've found it easier to slide the oil control rigs up from the bottom to stop them catching on the other ring lands and twist the new ring you just keep them nice and straight and you shouldn't get any probs, the oil ring are not that tight so theres not much chance of them gouging the side of the piston you would have to apply some tight pressure to do this, pistons are quite tough and its usually good practice to rub over them with a fine emery paper to remove any shape edges,
different courses for different hourses wink

Edited by skid-mark on Thursday 22 January 23:35

Boosted LS1

21,200 posts

281 months

Friday 23rd January 2009
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Tricky one thisscratchchin

First fit the oil ring expander, wavy thing into the groove. Next slip the upper and lower oil rings into place over the expander. That's easy as they are really slack, do it by hand. For the second ring, use a tool to hold the ends apart and carefully lower it down the piston from the top. If you haven't got an expander use feeler guages and rotate them behind the ring as you lower the ring or carefully spiral it down by hand, making sure the ends don't scratch the piston. I smooth the ends/corners with a file and emery cloth. Fit the top piston the same way. Be patient! Look for any marks indicating top side up or copy the old rings. Lastly, make sure the top two rings are free to rotate in their grooves, if they jam then smooth off the ends.

When you insert the pistons into the bores be very patient, if they won't go don't force them in, take a break or buy a better tool! I've fked up a few in my time! Best tools are Moroso or arp piston insertion tools. Easy to use and an absolute doddle!

That Daddy

19,286 posts

242 months

Friday 23rd January 2009
quotequote all
skid-mark said:
Mr2Mike said:
I've always fitted car ones by hand without any breakages, though I personally wouldn't slide the oil ring up the skirt simply due to the increased risk of gouging the piston with the ring ends. The three piece oil rings are dead easy to fit as they are so flexible. The cast ones are much stiffer, and easier to break.
thou you make a valid point i've found it easier to slide the oil control rigs up from the bottom to stop them catching on the other ring lands and twist the new ring you just keep them nice and straight and you shouldn't get any probs, the oil ring are not that tight so theres not much chance of them gouging the side of the piston you would have to apply some tight pressure to do this, pistons are quite tough and its usually good practice to rub over them with a fine emery paper to remove any shape edges,
different courses for different hourses wink

Edited by skid-mark on Thursday 22 January 23:35
Yep,thats another one we all have how own methods its whatever we choose at the time thumbup

stevieturbo

17,916 posts

268 months

Friday 23rd January 2009
quotequote all
Oil control rings are a doddle as everyone says.

For top two 1 piece rings...piston ring pliers are very cheap, and very worthwhile.

That Daddy

19,286 posts

242 months

Friday 23rd January 2009
quotequote all
stevieturbo said:
Oil control rings are a doddle as everyone says.

For top two 1 piece rings...piston ring pliers are very cheap, and very worthwhile.
I would agree with the above if your not confident in using the finger method thumbup got to be better than breaking a ring.

stevieturbo

17,916 posts

268 months

Friday 23rd January 2009
quotequote all
That Daddy said:
stevieturbo said:
Oil control rings are a doddle as everyone says.

For top two 1 piece rings...piston ring pliers are very cheap, and very worthwhile.
I would agree with the above if your not confident in using the finger method thumbup got to be better than breaking a ring.
sod confidence...the sharp ring ends are sore in the fingers lol.

Boosted LS1

21,200 posts

281 months

Friday 23rd January 2009
quotequote all
^ Sharp ring ends!! You heathen, lol. I'm surprised you haven't polished the corners until they shine back at you.

That Daddy

19,286 posts

242 months

Friday 23rd January 2009
quotequote all
stevieturbo said:
That Daddy said:
stevieturbo said:
Oil control rings are a doddle as everyone says.

For top two 1 piece rings...piston ring pliers are very cheap, and very worthwhile.
I would agree with the above if your not confident in using the finger method thumbup got to be better than breaking a ring.
sod confidence...the sharp ring ends are sore in the fingers lol.
laugh you aint seen the skin thickness on my thumbs too many years of the motor trade eek