T5 Gearbox and 7" diff help please
T5 Gearbox and 7" diff help please
Author
Discussion

KAR 120C

Original Poster:

26 posts

183 months

Tuesday 1st February 2011
quotequote all
Can anyone help with which models there were fitted too please. Is there any difference between T5 gearboxes or 7" diffs fitted to early and later cars?

Any help or directions to sites that may help will be appreciated.

Michael

stevieturbo

17,987 posts

271 months

Tuesday 1st February 2011
quotequote all
KAR 120C said:
Can anyone help with which models there were fitted too please. Is there any difference between T5 gearboxes or 7" diffs fitted to early and later cars?

Any help or directions to sites that may help will be appreciated.

Michael
Might help if you gave more info. ie, what car ? what age ? What are you using these for ?

KAR 120C

Original Poster:

26 posts

183 months

Wednesday 2nd February 2011
quotequote all
Thank you stevieturbo!

I am sourcing parts for my Caterham 7 build. I need a gearbox and diff. I think CC used XR4i parts but I am not 100% sure. There isn't a lot of room under a 7 and I need to be sure I can fit the parts in the space available.

Thanks,

Michael

stevieturbo

17,987 posts

271 months

Wednesday 2nd February 2011
quotequote all
KAR 120C said:
Thank you stevieturbo!

I am sourcing parts for my Caterham 7 build. I need a gearbox and diff. I think CC used XR4i parts but I am not 100% sure. There isn't a lot of room under a 7 and I need to be sure I can fit the parts in the space available.

Thanks,

Michael
XR4i did not use a T5.

Im not sure what size diff it used, but it was teh crappy old one with push in shafts and drum brakes..

More importantly, what engine does the box need to bolt to ?

And what rear end combo is the chassis built for ?

Basically any 4cyl n/a or 4x4 Sierra/granada used a 7" rear diff. Thats a wide range of cars, with a variety of diff ratios too. Some with LSD, many without.

So again, what exactly are you looking for ?

KAR 120C

Original Poster:

26 posts

183 months

Thursday 3rd February 2011
quotequote all
stevieturbo said:
XR4i did not use a T5.

Im not sure what size diff it used, but it was teh crappy old one with push in shafts and drum brakes..

More importantly, what engine does the box need to bolt to ?

And what rear end combo is the chassis built for ?

Basically any 4cyl n/a or 4x4 Sierra/granada used a 7" rear diff. Thats a wide range of cars, with a variety of diff ratios too. Some with LSD, many without.

So again, what exactly are you looking for ?
I was looking to replicate what caterham originally fitted which after speaking with them appears to be the 7" diff with push in driveshafts but they had their own de dion tube arrangement with disc brakes and coil over shock suspension. Why do you say the 7" diff with push in shafts is 'crappy'? Caterham tell me they used 3.62:1 diffs for their 6 speed box and 3.92:1 for the 5 speed.

The 5 peed Caterham used was the XR4i Type 9. Presumably the ratio's are best suited to the VX red top for this box. They still sell this box I believe. They claim they have not had any problems with it, certainly up to 200bhp. So I would be happy to use that box if I can source a good one.

I would be happy to alter the specs once I have done enough homework, picked enough brains and found good engineering companies that could help me with the mods neccesary to fit other components. I don't want to reinvent the wheel so I am happy to go with what others generally accept as 'improvements' on OEM supplied specs.

I am just looking to build a really nice fast road Caterham 7 as they come 'out of the box' or with mods which actually improve it. I have 2.0l Red Top VX engine that I wish to use. I will be happy with around 200bhp so not really looking for an out and out racing car! But it will be quick, fun and most importantly, reliable. That is my aim.

Thank you for your help with this.

Michael

garagewidow

1,502 posts

194 months

Thursday 3rd February 2011
quotequote all
punch in 'sierra diff' on ebay motors to get an idea of whats around and ratio types,prices etc.there are a few sites with some good archive of what diffs were in what sierras/granadas.all sierras except 2 wheel drive cosworth were 7" AFAIK.i think the push in shaft type have smaller cv joints compared to the 100mm lobro bolt on ones.

garagewidow

1,502 posts

194 months

Thursday 3rd February 2011
quotequote all
here's one for a start.

http://www.carbuilders.info/pages/Sierra_Diffs

what do i know,according to this there is a 6.5" diff alsogetmecoat
but this may refer to the front one on 4WD cars.

Edited by garagewidow on Thursday 3rd February 00:16

garagewidow

1,502 posts

194 months

Milky Bar Kid

137 posts

199 months

Thursday 3rd February 2011
quotequote all
I don't think there's space in a Caterham tunnel to fit a T5, as AFAIK they all run type 9s. Although it will depend upon what engine you're fitting. The most common Caterham engine is the Rover K series, and bellhousings are £250 or so new, and maybe half that on Ebay if you can find one. Red top bellhousings are available too, and I are about the same price.

The Caterham diff, as you say, is usually the 7" with push in drive shafts. You could easily fit the bolt on type, as it's only the shafts that change, and that's easy to do. This is what is all looks like in the flesh, although this is minus the de-dion ears that mount the hubs and brakes. They basically extend the plates on the de-dion tube forwards.


stevieturbo

17,987 posts

271 months

Thursday 3rd February 2011
quotequote all
I say crap basically as they had smaller joints and shafts as mentioned, and drum brakes.

Probably easier to source a more modern bolt in shaft 7" anyway. Buy one from a 4x4 car and it'll be an LSD.

As far as engines. Might be cheaper and easier to source a Ford Zetec and bolt an MT75 to it.
No messing about with buying different bellhousings etc, and it's still a very good engine as far as I know.

Milky Bar Kid

137 posts

199 months

Thursday 3rd February 2011
quotequote all
stevieturbo said:
As far as engines. Might be cheaper and easier to source a Ford Zetec and bolt an MT75 to it.
No messing about with buying different bellhousings etc, and it's still a very good engine as far as I know.
A zetec is going to be cheaper, but heavier and probably less power as standard. There is the 160 VVC K series which is pretty good, albeit not so cheap. Also, I'm not sure an MT75 will fit, they're a fair bit bigger but a lot stronger than a type 9. It'll depend upon who's chassis he's using.

330p4

668 posts

254 months

Thursday 3rd February 2011
quotequote all
The BW/Tremec T5 is quite a large box used in 2WD cosworth sierra & TVR but as the previous poster i doubt it will fit a caterham
Ian

KAR 120C

Original Poster:

26 posts

183 months

Thursday 3rd February 2011
quotequote all
I have written off the idea of a T5 in a Caterham now and will stick with what Caterham use, the Type 9. I understand BGH offer uprades and will focus on going down that route. As for Diffs I guess the best thing would be to buy a Sierra with a 7" 3.92:1 'flanged' diff and T9 box. I will have everything I need then! Does anyone know what model Sierra I need for this? I think one of the estates covers it but would welcome your inputs, as usual.

Many thanks to all for the contributions so far. I have learned a lot.

Michael

stevieturbo

17,987 posts

271 months

Thursday 3rd February 2011
quotequote all
KAR 120C said:
I have written off the idea of a T5 in a Caterham now and will stick with what Caterham use, the Type 9. I understand BGH offer uprades and will focus on going down that route. As for Diffs I guess the best thing would be to buy a Sierra with a 7" 3.92:1 'flanged' diff and T9 box. I will have everything I need then! Does anyone know what model Sierra I need for this? I think one of the estates covers it but would welcome your inputs, as usual.

Many thanks to all for the contributions so far. I have learned a lot.

Michael
No idea on ratio, but any Sierra with rear disc brakes will have bolt in shafts.

No reason why a Granada diff cant be used either, same would apply re-discs.

Milky Bar Kid

137 posts

199 months

Friday 4th February 2011
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How much power does your intended engine have? A stock type 9 will handle a fair bit of extra power in a 7 as it's so light.

KAR 120C

Original Poster:

26 posts

183 months

Friday 4th February 2011
quotequote all
Around 200-220 bhp

garagewidow

1,502 posts

194 months

Sunday 6th February 2011
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does anyone know where to get new crownwheel bolts or is it acceptable to reuse the old ones.also threadlock or not?

KAR 120C

Original Poster:

26 posts

183 months

Sunday 6th February 2011
quotequote all
Please start a new thread for this! Don't hijack mine!

Thanks,

michael


garagewidow said:
does anyone know where to get new crownwheel bolts or is it acceptable to reuse the old ones.also threadlock or not?

Pumaracing

2,089 posts

231 months

Sunday 6th February 2011
quotequote all
Milky Bar Kid said:
How much power does your intended engine have? A stock type 9 will handle a fair bit of extra power in a 7 as it's so light.
How does the mass of the car affect the loads the engine or gearbox see?

stevieturbo

17,987 posts

271 months

Sunday 6th February 2011
quotequote all
Pumaracing said:
How does the mass of the car affect the loads the engine or gearbox see?
Traction, and Mr Newton.

Dump the clutch at 7k in a 500kg car, it will likely spin the wheels.

Dump it at 7k in a 3ton car.....bang goes the gearbox.