new intake/tb/injectors, why so lean?
new intake/tb/injectors, why so lean?
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Discussion

KMud

Original Poster:

2,924 posts

180 months

Thursday 5th February 2015
quotequote all
Please help someone too stressed to see the wood for the trees (me smile). I've just changed the intake, throttle body, fuel rails and injectors, and am super-lean - see screengrab: https://dl.dropboxusercontent.com/u/95930/Monaro/E...

You can see that I start off with vaguely ok AFR (I richened up the VE a bit just in case), which makes me think my injector data (Siemens 60lb, Banish data) is probably fine (though annoyingly my AFR is out by a factor of ~2, which is about what I've changed the injectors by!). It starts spiking lean, and eventually stays there. I'm running speed-density, so am confused if an air-leak could cause such a thing, since wouldn't this be metered? The intake is a used LSXR, so plenty of potential for wrongness.

I haven't got a gauge to check rail pressure. It now occurs to me to double-check wiring since I'm effectively 200% of stoich (so 1 bank of injectors intermittently not functioning?).

The TB is a cheap Chinese jobber, and I think is the cause of some horrible wailing noises, which I think corresponds to when the AFR is lean...I do wonder if the IAC channel is causing the wailing though, the noise may correspond to IAC open. I may spring for a Nick Williams TB (throw money at the problem...), but not sure if this will cure my leanness. Note I was fiddling with the stop on the TB to try to get the IAC counts reasonable during the screengrab.

I think I'll need a new WB02 soon, but the narrow-band 02 seems to sanity-check the WB02.

Any thoughts appreciated! smile

KMud

Original Poster:

2,924 posts

180 months

Thursday 5th February 2015
quotequote all
My fugued brain eventually realised it probably isn't a bank of intermittent injectors because I only have the one WB02, and it's naturally near the collector.

FWIW I've ordered a Nick Williams TB. Might not be that, but this is the excuse I need for expensive hardware.

The benevolent NA gods still watch this forum, even if they don't intervene on this realm. Praise be. smile

MyM8V8

9,468 posts

219 months

Thursday 5th February 2015
quotequote all
Retrogressive changes one at a time. Can you vacuum test the intake. I would always be suspicious of why the last owner sold if you don't' know him. Could have hairline crack or poor seals?

Why the huge injectors? The Aussies have shown that you want injectors working on the limit, 60lb wont be any where near that with your setup. Can you change them back?

Chinese low quality stuff is always suspect, buy the NW, its good stuff.

KMud

Original Poster:

2,924 posts

180 months

Thursday 5th February 2015
quotequote all
The old owner is on here, I trust him. Postie may have dropped it though, and maybe I should have renewed the seals.

I chose those injectors because I have good data for them and could not find a more appealing alternative. That, and the option of boosting or fancy fuel later. I felt my build is mostly conservative enough that I could handle sub-optimal injectors. I might be wrong.

Unfortunately it was mostly an all/nothing install; 3 vs. 4 bolt TB, and don't really want to remove the non-standard o-rings from the new injectors to swap onto the old ones now they are on there.

MadMaxHSV

1,814 posts

222 months

Friday 6th February 2015
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What car/ECM? Are you sure you've updated the configuration correctly? On the E40 ECM at least you need to scale the data to fit the ECM limitations and update a lot of values to get the 60's to work.

KMud

Original Poster:

2,924 posts

180 months

Friday 6th February 2015
quotequote all
LS1B.

I'm putting my money on intake port seals, got some en route. They looked ok-ish, but those and the TB will get changed and I'll investigate as I go.

SturdyHSV

10,367 posts

191 months

Friday 6th February 2015
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Hope it all comes together with those bits mate, hopefully it turns out to be the intake seals and you've got a working chinese TB you can sell hehe

KMud

Original Poster:

2,924 posts

180 months

Friday 6th February 2015
quotequote all
I'm sure it will come right in the end, just got some waiting to do for bits now - even if it isn't those bits I'll have eliminated them, and got to check over the intake again when it's off. FWIW I enjoy the process of putting it together, just so many variables this time (used bits, cheaply manufactured bits) seems to have bitten me on the arse!

MyM8V8

9,468 posts

219 months

Friday 6th February 2015
quotequote all
KMud said:
The old owner is on here, I trust him. Postie may have dropped it though, and maybe I should have renewed the seals.

I chose those injectors because I have good data for them and could not find a more appealing alternative. That, and the option of boosting or fancy fuel later. I felt my build is mostly conservative enough that I could handle sub-optimal injectors. I might be wrong.

Unfortunately it was mostly an all/nothing install; 3 vs. 4 bolt TB, and don't really want to remove the non-standard o-rings from the new injectors to swap onto the old ones now they are on there.
Have you milled the heads? If so could be the valley angles???

ArnieVXR

2,449 posts

207 months

Friday 6th February 2015
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Guessing that the 'old' owner simply upgraded to an all aluminium intake, so that they could up the boost on their turbo set-up. They would, of course, be highly embarrassed if the intake was faulty in any way, as it worked fine the last time it was used. And in the spirit of things would provide a full refund, including any postage costs.

ArnieVXR

2,449 posts

207 months

Friday 6th February 2015
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Maybe even a beer too.

MyM8V8

9,468 posts

219 months

Friday 6th February 2015
quotequote all
ArnieVXR said:
Guessing that the 'old' owner simply upgraded to an all aluminium intake, so that they could up the boost on their turbo set-up. They would, of course, be highly embarrassed if the intake was faulty in any way, as it worked fine the last time it was used. And in the spirit of things would provide a full refund, including any postage costs.
Did you have any high boost through it?

(And I did say "if you didn't know the owner")

ArnieVXR

2,449 posts

207 months

Friday 6th February 2015
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Ran 17.5psi on the dyno

Launch boost was 10psi

Peak was around 20, maybe 25psi

Ran no more than 20-passes. On the last two passes, it ran well enough to win both Supercup and Pro-ET.

Changed at the end of my trials in 2013 ready for the full 2014 season, where I hoped to run some serious boost (at York - as if).

ArnieVXR

2,449 posts

207 months

Friday 6th February 2015
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Been sat on the shelf ever since. So I'd be gutted to find out I've flogged something that's broken.

KMud

Original Poster:

2,924 posts

180 months

Friday 6th February 2015
quotequote all
MyM8V8 said:
Have you milled the heads? If so could be the valley angles???
They're a little bit milled (6 thou IIRC, and I'm running cometic gaskets, 40-45 thou I think).

Arnie, you're a gent and I'm sure the LSXR is fine smile

MyM8V8

9,468 posts

219 months

Friday 6th February 2015
quotequote all
KMud said:
They're a little bit milled (6 thou IIRC, and I'm running cometic gaskets, 40-45 thou I think).

Arnie, you're a gent and I'm sure the LSXR is fine smile
Should be OK then. smile

TheLeatherman

322 posts

189 months

Friday 6th February 2015
quotequote all
MyM8V8 said:
Why the huge injectors? The Aussies have shown that you want injectors working on the limit, 60lb wont be any where near that with your setup. Can you change them back?
Absolutely......you want the injectors working hard to get the best spray pattern. Been there, done that, went back!!!! Only went up to 36lb ones for my ute with big cam and heads!!!!

MyM8V8

9,468 posts

219 months

Friday 6th February 2015
quotequote all
TheLeatherman said:
MyM8V8 said:
Why the huge injectors? The Aussies have shown that you want injectors working on the limit, 60lb wont be any where near that with your setup. Can you change them back?
Absolutely......you want the injectors working hard to get the best spray pattern. Been there, done that, went back!!!! Only went up to 36lb ones for my ute with big cam and heads!!!!
Its got me wondering if I have gone too big with 60 pounders on my 457. Fueling not good at the moment but not fully mapped yet.

KMud

Original Poster:

2,924 posts

180 months

Friday 6th February 2015
quotequote all
TheLeatherman said:
Absolutely......you want the injectors working hard to get the best spray pattern. Been there, done that, went back!!!! Only went up to 36lb ones for my ute with big cam and heads!!!!
I'm sure you're right - I struggled with connectors, injector (body) sizes, quality of data, availability of the injectors, availability of corresponding fuel rails, silly future ideas...these will do for now. Another day...

MyM8V8

9,468 posts

219 months

Friday 6th February 2015
quotequote all
KMud said:
I'm sure you're right - I struggled with connectors, injector (body) sizes, quality of data, availability of the injectors, availability of corresponding fuel rails, silly future ideas...these will do for now. Another day...
So you fitted LS2 injectors with Uscar connections as well?