Lower front damage
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Simpo Two

Original Poster:

92,707 posts

294 months

Monday 26th September 2022
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From my previous post about PPF, I took the car down to a bodyshop today and we had a closer look under the front spoiler.

The undulations I'd felt, and assumed were aluminium, are actually some kind of plastic about 3mm thick. It bulges out between the mounting bolts (one is missing) and looks as if the bolts have been over-tightened, or should have had spacers. The repair man said he can't bend it flat, and the undulations are too great to sand out.

Presumably a DB9 supposed to look straight in this area - so how did mine end up like this? And can it be improved before respraying??




john ryan

542 posts

161 months

Monday 26th September 2022
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Looks like it has been parked on a rock for a while, and the plastic has taken a permanent set. I think your body man will need to be creative.

Caslad

148 posts

53 months

Monday 26th September 2022
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I feel your pain. I grounded the carbon chin spoiler of my DBS going over a speed bump & I could have wept when I heard the scrape.
“They all look like that, Sir,” was the comment from the mechanic when it went in for a service later that year.
Despite being ultra cautious every sports car I’ve had has suffered some sort of damage like this & I have reconciled myself to accepting it’s the price you pay to drive a cool car on crap UK roads, and that nobody other than the owner ever notices.

Simpo Two

Original Poster:

92,707 posts

294 months

Monday 26th September 2022
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Thanks; the scrapes I can understand; what doesn't make sense to me is why the mounting bolts pull the moulding in so far...

I was prepared for a making-good, respray and new PPG - but it's always going to have the undulations... design fault?

BiggaJ

1,260 posts

68 months

Monday 26th September 2022
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Caslad said:
I feel your pain. I grounded the carbon chin spoiler of my DBS going over a speed bump & I could have wept when I heard the scrape.
“They all look like that, Sir,” was the comment from the mechanic when it went in for a service later that year.
Despite being ultra cautious every sports car I’ve had has suffered some sort of damage like this & I have reconciled myself to accepting it’s the price you pay to drive a cool car on crap UK roads, and that nobody other than the owner ever notices.
I fitted a fake carbon splitter to the front of my Vantage, to the untrained eye it looks real enough from a distance but it has already been replaced when I inadvertently nudge a rock in some long grass as I attempted to do a 3 point turn down a country lane. Luckily £300 for a new one wasn't too bad and this has taken a few scrapes but nothing that you would notice unless you got under the car.

Hence, I agree with you, it's the price you pay.


M1AGM

5,164 posts

61 months

Monday 26th September 2022
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I've grounded my front end a few times, its always when parking nose in and the curb is too high (not my fault for being unable to judge the distance lol). Did it again on Friday somewhere in France. I just dont look underneath and forget about it until the next time I do it.

Simpo Two

Original Poster:

92,707 posts

294 months

Monday 26th September 2022
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This is the relevant page from Aston 1936, and lists several options for protection. https://aston1936.com/2019/11/16/skid-plate-option...

Looking at the video, the underside of his spoiler/bumper also undulates between the fittings, though not as badly as mine.

It may be that I have to leave it wavy, but at least it can be green and shiny all over. And perhaps with some of that SlipLo against future scrapes... what do you think?

Zuman

188 posts

142 months

Monday 26th September 2022
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It's a common issue. I cut a skid plate out of .190 aluminium for my '06 DB9 Volante and it's serving two purposes: it's rigid enough to pull the chin back into shape, and it also protects it against further damage.


Simpo Two

Original Poster:

92,707 posts

294 months

Monday 26th September 2022
quotequote all
Zuman said:
It's a common issue. I cut a skid plate out of .190 aluminium for my '06 DB9 Volante and it's serving two purposes: it's rigid enough to pull the chin back into shape, and it also protects it against further damage.
That's interesting; I did wonder if a strong enough plate could be used to force the undulations flat. But it would take a lot of force and I can imagine threads stripping. Another tactic might be to grind the 'waves' off then cover the resulting gaps with the plate. It would be a DIY job if the car was upside down on a workbench!

Have a look at my photos above - was yours that wavy? The worst bit, between the two close bolts, must be 1cm high.

I'm just amazed that it fits so badly that it goes like that when the bolts are tightened.

Edited by Simpo Two on Monday 26th September 22:54

Zuman

188 posts

142 months

Monday 26th September 2022
quotequote all
Simpo Two said:
Have a look at my photos above - was yours that wavy? The worst bit, between the two close bolts, must be 1cm high.

I'm just amazed that it fits so badly that it goes like that when the bolts are tightened.

Edited by Simpo Two on Monday 26th September 22:54
Mine was close, but perhaps not QUITE as bad. I used a combination of the drawing power of the screws and a floor jack providing upward pressure against a few scraps of wood to even the gaps. The aluminium skid plate remained rigid. There were a few minimal gaps remaining, but after a week or so I was able to re-tighten and eliminate them.

CAPP0

20,843 posts

232 months

Tuesday 27th September 2022
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You should also check your transmission oil cooler, which, I'm told, is situated in that area.

Ask me how I know.....

AstonV

1,656 posts

135 months

Tuesday 27th September 2022
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That doesn’t look right. It should be level, definitely over tightened. Does no look like carbon fiber which would not bend, would crack. I was going to get scrape armor, but was told it can end up causing even more damage if it catches on a curb. Don’t know if that’s true or not so decided against it.

Simpo Two

Original Poster:

92,707 posts

294 months

Tuesday 27th September 2022
quotequote all
AstonV said:
That doesn’t look right. It should be level, definitely over tightened. Does no look like carbon fiber which would not bend, would crack. I was going to get scrape armor, but was told it can end up causing even more damage if it catches on a curb. Don’t know if that’s true or not so decided against it.
There's obviously a big gap between the plastic and whatever it's bolted to. If I'd fitted the nose I'd have used spacers to save distorting the plastic, but too late now. I slackened off the two front bolts but the plastic was set to shape. Perhaps in the past the nose cone has 'had work' and been put back by a monkey, because I can't think it left the factory like that.

Regarding a slab of aluminium, yes it would save the underneath, but make the front even lower - and if it did catch on anything the force would be transferred back and maybe damage something else.

So on balance I think I'll have to live with it being wavy, but have it Pentland green with PPF. Thanks for all the ideas and input; it's very helpful to decide the 'best' course of action.

pschlute

733 posts

188 months

Tuesday 27th September 2022
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It is a rite of passage event for most DB9 owners when driving forward into a parking space with a kerb at the end.

I did it on more than one occasion on my old '9. Luckily the scrapes cannot be seen unless you are horizontal.

Handyman2009

204 posts

132 months

Tuesday 27th September 2022
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slacken the bolt and use a heat gun to soften the plastic and put it back in to shape, it is possible that the metal shield is push back and that's what buckle the plastic bumper when it is screwed in. Good luck

Caslad

148 posts

53 months

Tuesday 27th September 2022
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“Regarding a slab of aluminium, yes it would save the underneath, but make the front even lower - and if it did catch on anything the force would be transferred back and maybe damage something else.”

Agree 100%. I decided against adding any aftermarket protection for exactly this reason.

AstonV

1,656 posts

135 months

Tuesday 27th September 2022
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Caslad said:
“Regarding a slab of aluminium, yes it would save the underneath, but make the front even lower - and if it did catch on anything the force would be transferred back and maybe damage something else.”

Agree 100%. I decided against adding any aftermarket protection for exactly this reason.
That’s what I was told as well when I looked into scrape armor. Less clearance and could end up taking the entire front splitter out.

Zuman

188 posts

142 months

Thursday 29th September 2022
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I understand your concerns about adding a rigid aluminium plate. However, the additional thickness is only 5mm and on my '06 DB9 the mounting points are either just clips or a couple of plastic thimbles with threaded inserts, so I'm not too worried about downstream damage. And the Gen1, pre-facelift DB9 doesn't have a splitter.
My real solution, however, is a front camera. I connected one to my nav screen and I haven't made contact with a front-end hazard since.

Simpo Two

Original Poster:

92,707 posts

294 months

Thursday 29th September 2022
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Zuman said:
My real solution, however, is a front camera. I connected one to my nav screen and I haven't made contact with a front-end hazard since.
How on earth did you get a camera to work with the Volvo satnav?

Zuman

188 posts

142 months

Thursday 29th September 2022
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Simpo Two said:
How on earth did you get a camera to work with the Volvo satnav?
Here: https://www.6speedonline.com/forums/aston-martin/4...

(By the way, you can see the sad state of my DB9's chin in the first photo; you can also just make out the first skid plate I installed - one of the plastic versions).