Fuel pump constantly running - not sure why any clues?
Fuel pump constantly running - not sure why any clues?
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andy ted

Original Poster:

1,322 posts

288 months

Tuesday 14th October 2014
quotequote all
Hi all

Got a problem with my thundercat - my fuel pump is constantly running, it did this before so I changed it for a different one and it fixed the problem and it went back to normal I.e. A couple of 'clicks' when you turn on the ignition and a click every now and then that you can feel with your hand on the pump. However, today it's started doing the same thing, 'clicking' constantly while the engine is running and getting quite hot. Does anyone have any ideas what might be causing it? My first thoughts are there could be air getting in somehow so it can't pressurise? Also, The carbs haven't been cleaned or balanced for a while so thought it be a problem there? It hasn't hydraulically locked with petrol which I guess it might do if it was leaking into the cylinders?

May be a silly question but How does the pump know to pump? Does it have an in built pressure sensor or does it work in another way? I guess this second pump could have failed too. Is there any way to test it?

Any clues on how to diagnose the problem would be great!

I think it's a sign that it's time for a new bike ;-)

Cheers!


catso

15,883 posts

290 months

Tuesday 14th October 2014
quotequote all
Check the filter.

A fuel pump should pump all the time when the engine is running, there maybe (if it's fuel injected) a pressure regulator to ensure sufficient pressure is there otherwise it is designed to pump the correct pressure for the carbs.

On my 916 the fuel pump runs for a couple of seconds when the ignition is switched on, this is to get the fuel pressurised it then stops until the engine's running. If the filter is blocked then the pump has a hard time and can overheat and even cause electrical problems.

Mr OCD

6,388 posts

234 months

Wednesday 15th October 2014
quotequote all
Pump should run all the time but if it is getting hot then chances are you have a blockage... I'd change the filter as well first.

andy ted

Original Poster:

1,322 posts

288 months

Wednesday 15th October 2014
quotequote all
thanks!

When you say the pump should be running constantly - I was under the impression that it only pumped once every few seconds - when it makes that single click sound, mine is going constantly 2 or 3 clicks a second while the engine is running.

Will start with the filter and checking for blockages




Mr OCD

6,388 posts

234 months

Wednesday 15th October 2014
quotequote all
You should only hear it click when you turn the ignition on (it primes) ... if it's clicking often then I'd say you have a fuel supply problem from the tank... either filter or tank blockage.

bgunn

1,822 posts

154 months

Wednesday 15th October 2014
quotequote all
It'll click constantly with the engine stopped if there's an air leak and can't build any pressure up against the closed float valves too. Or if the pump itself has a split diaphragm, it'll just run constantly..

As the engine will be consuming fuel from the floats when running, you should expect it to be operating fairly constantly when the engine runs.

catso

15,883 posts

290 months

Wednesday 15th October 2014
quotequote all
Clicking might be an intermittent electrical signal to the pump? Check the relay & wiring.