Precautions when welding the exhaust
Precautions when welding the exhaust
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ntel

Original Poster:

5,051 posts

269 months

Thursday 27th May 2004
quotequote all
It looks (and sounds) like there is a pin hole in the front near side exhaust manifold next to the weld on the mating flange. At first I thought it was a leaking gasket but no longer think so. As I can just about get a small stainless steel MMA welding rod in there,I was going to give it a quick blast in an attempt to seal it. However, if I can get the top bolt out I'll TIG weld it. Should I disconnect the battery and the ECU to avoid any damage? Are there any other precautions I should be taking?

If I use the MMA process I will use a -tive earth. If I TIG weld it I will use +tive earth.

ntel

Original Poster:

5,051 posts

269 months

Thursday 27th May 2004
quotequote all
Got the top bolt out, cleaned it up and found a 1" long crack around the flange weld. The metal must be realy thin so I will TIG weld it (no sparks, more control etc). Any ideas on disconnecting electric etc?

ntel

Original Poster:

5,051 posts

269 months

Thursday 27th May 2004
quotequote all
OK, job done. 10 minutes including removing the airflow meter to make more room. Its as good as new! Well chuffed

trefor

14,780 posts

312 months

Thursday 27th May 2004
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Bloomin heck, give us a chance to reply!

ntel

Original Poster:

5,051 posts

269 months

Thursday 27th May 2004
quotequote all
Sorry trefor. I had the welding set switched on and ready to go. Thanks for taking a look at the thread anyway.

griffter

4,143 posts

284 months

Friday 28th May 2004
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I hope you did disconnect the battery and/or ECU. Or at least that you got away with it if not!