Does an accurate wiring diagram exist?
Does an accurate wiring diagram exist?
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Discussion

EddyP

Original Poster:

882 posts

249 months

Tuesday 17th March 2015
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Hi All,

I've recently picked up my '99 Chim but have found out last night that the headlights don't work, side lights are fine, main beam works, just no dipped lights, can hear a relay clicking in the dash when turning the switch between positions so think the switch is OK, haven't yet got down into the depths of the fusebox to look at that, but as each side is fused separately it would be odd for both to have gone.
I'm thinking it's more likely the mainbeam/dip relay or something.
I bought the RV8 resource stuff thinking a wiring diagram would be on there but unfortunately the one it comes with isn't much help, does anyone know if there's a proper one anywhere?

Thanks

Ed.

J400GED

1,202 posts

266 months

Tuesday 17th March 2015
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It's not impossible for both dipped beam filaments to have blown. I'd check those first.

ukdj

1,004 posts

213 months

Tuesday 17th March 2015
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There's the diagram from Steve Heath's bible, don't know if it is of any help....


J400GED

1,202 posts

266 months

Tuesday 17th March 2015
quotequote all
Looking at that diagram, the dipped beams appear to have a common feed, so presumably a common fuse as well?


Edited by J400GED on Tuesday 17th March 19:45

davelittlewood

312 posts

162 months

Tuesday 17th March 2015
quotequote all
Mines a 98 (S).

Fuse layout attached. Don't assume that this fuse layout is the same for yours as it does not come close to what is ACTUALLY on mine. Just added it to show that dipped and main have separate fuses.



roseytvr

1,790 posts

207 months

Tuesday 17th March 2015
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If you post up your fuse board layout we can probably send you the detailed fuse layout and wiring diagram - there are a number of different layouts

dazee

314 posts

153 months

Tuesday 17th March 2015
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Happened to mine and was a blown fuse. Best little investment I made to date was to replace all the fuses with smart fuses. Not only will you see the blown fuse at a glance, it makes it a darn sight easier when trying to replace them at night to try and get home.

EddyP

Original Poster:

882 posts

249 months

Monday 23rd March 2015
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Well I finally got around to having a play today and working out what was happening.
I seem to have the fuse layout posted above, thanks for that it was useful!

From this I decided to make a jumper wire to link the relay out and test the circuit, the lights worked! Brilliant, so now I'd worked out that the issue must be to do with the switch, so started pulling the bits out of the dash.

First of all, which idiot thought ribbon cables were good in a car? they're a pain! Luckily I've got some connectors that will fit so will shortly be making up some proper wiring harnesses for the switches and getting rid of the ribbons.

Decided to take out the control unit and open it up to work out what the circuits were, but when opening it up could smell that "I've got a bit hot and died" smell. This turned out to be a track on the PCB that had burnt out! So with a little link wire soldered in to fix the PCB I now have lights again!
If anyone else has an issue with this unit be careful with the link wires, this is a multilayer board so hold it up to the light to see where the tracks go.

I think the failure was possibly caused by water ingress into the unit once, there was some corrosion on the board which had linked out a couple of pins, all of this is cleaned off now.


67Fox

452 posts

140 months

Tuesday 24th March 2015
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Glad to hear you have it solve EddyP. smile
Well done. thumbup