Breather hose problem
Breather hose problem
Author
Discussion

jazzdude

Original Poster:

900 posts

174 months

Saturday 27th April 2019
quotequote all
This is a new one.

For the last couple of weeks this hose keeps coming off from the flame trap. Doesn't matter how tight a fit the jubilee clip in the morning, it is off again after a day of driving.

The only thing I have changed recently is running the dizzy directly from the plenum on full vacuum. All the breather and vacuum hoses around the plenum are fixed with jubilee clips. I did take all the pipes off a couple of months ago when I changed the dizzy and to tidy up all the wires that run around that area but cannot see what that could have to do with this.

Is it possible that pressured air from the rocker cover is pushing the hose off, because there is a blockage further down. I can't think of any other way for it to 'work itself loose, but how can those hoses get blocked?

The flame trap wire mesh and the mushroom foam were both replaced last summer.

The car is currently running as sweet as a nut with no shunting, smoking or excess fuel consumption so I don't understand why this hose is not staying on the sleeve.

Sardonicus

19,295 posts

243 months

Saturday 27th April 2019
quotequote all
Remove the air mass to plenum elbow and make sure the pipe from this hose in your pic as it enters the plenum throat is not blocked or choked with carbon/black death frown you can poke it through with a screwdriver etc its not that bore all the way through it tapers down

bobfather

11,194 posts

277 months

Saturday 27th April 2019
quotequote all
This hose should be under vacuum. I'd question whether over tightening has compressed the swaging at the top of the flame trap. If so then vibration could be enough to allow the hose to work upwards. You could remove the trap and try to reshape the top

phazed

22,434 posts

226 months

Saturday 27th April 2019
quotequote all
Also, silicon hoses don't grip as well as rubber.

It'll be worthwhile thoroughly cleaning the inside of the hose as well as the flame trap spigot with a degreaser before you clamp it up.

Overtightening will also help it pop off as it is such a short spigot.

Sardonicus

19,295 posts

243 months

Saturday 27th April 2019
quotequote all
phazed said:
Also, silicon hoses don't grip as well as rubber.

It'll be worthwhile thoroughly cleaning the inside of the hose as well as the flame trap spigot with a degreaser before you clamp it up.

Overtightening will also help it pop off as it is such a short spigot.
This too although I have never had this issue on the same arrangement and mine is not under any vacuum

jazzdude

Original Poster:

900 posts

174 months

Saturday 27th April 2019
quotequote all
I'll give it a degreasing clean but how tight is too tight?

I had tightened it to a point where the clip had just got tight, then the second time using a ratchet and the third, to the point where the ratchet could not go any further.

Each time the hose was seated down as far as it would go and the clip was under the lip.

There is not a large ridge around the lip of the sleeve, but you can feel a slight rise with your finger near the top. I have driven the car for 10k miles and this has not happened before and now it's constant.

I thought of trying something to add friction such as sanding the sleeve and the inside of the pipe.

Sardonicus

19,295 posts

243 months

Saturday 27th April 2019
quotequote all
Use a narrower hose clip, a jubilee clip for this short barb is ste anyway and you don't need or shouldn't need to have this connection tight it's under no pressure or shouldn't be , like I say check for restriction

jazzdude

Original Poster:

900 posts

174 months

Saturday 27th April 2019
quotequote all
Sardonicus said:
Use a narrower hose clip, a jubilee clip for this short barb is ste anyway and you don't need or shouldn't need to have this connection tight it's under no pressure or shouldn't be , like I say check for restriction
So what do you think is pushing it off all of a sudden?

If it is indeed under vacuum, surely that will suck the pipe to stay on?

phazed

22,434 posts

226 months

Saturday 27th April 2019
quotequote all
I used a cable tie on mine, plenty strong enough to hold the hose on.

Sardonicus

19,295 posts

243 months

Saturday 27th April 2019
quotequote all
Have you checked it's open each end like I suggested earlier no blockage ? Inc plenum steel fitting

jazzdude

Original Poster:

900 posts

174 months

Saturday 27th April 2019
quotequote all
I will take it all apart again and check.

Can't imagine what would block such a big hose though so suddenly, unless something crawled in there while the hoses were off that day.

Sardonicus

19,295 posts

243 months

Saturday 27th April 2019
quotequote all
Exactly what I'm saying the steel piece in the plenum closes right down via the Ali casting it's pushed into, worth checking even if unlikely

jazzdude

Original Poster:

900 posts

174 months

Sunday 28th April 2019
quotequote all
I opened everything up this morning, no blocked pipes and clear at the sleeve going into the plenum.

Cleaned the flame trap and hose, and rejigged the other hoses at the other end to add more slack to the main hose as it goes over the coil. Doesn't matter how tight the jubilee clip is on the flame trap though, the hose can still be pulled up so I added a cable tie around the top of the hose to hold it down.

Hopefully, even if it tries to vibrate upwards again, the cable tie will keep it held down on the flame trap sleeve.

phazed

22,434 posts

226 months

Sunday 28th April 2019
quotequote all
Might be best just to buy a new flame trap with a nice swaged top to it. They’re not expensive and they screw straight out of the rocker cover.

Sardonicus

19,295 posts

243 months

Sunday 28th April 2019
quotequote all
Some silicone hoses react badly to oil or oily vapour so check it's not delaminating or going soft/gooey

QBee

22,046 posts

166 months

Sunday 28th April 2019
quotequote all
I PH thread is not a PH thread without spigot, gudgeon, swage or trunnion.
Two out of four gets a bonus point!

jazzdude

Original Poster:

900 posts

174 months

Sunday 28th April 2019
quotequote all
phazed said:
Might be best just to buy a new flame trap with a nice swaged top to it. They’re not expensive and they screw straight out of the rocker cover.
Getting one out here with shipping is about €100, so might take it out and take it to a machine shop to get it swaged.

Sardonicus

19,295 posts

243 months

Sunday 28th April 2019
quotequote all
jazzdude said:
Getting one out here with shipping is about €100, so might take it out and take it to a machine shop to get it swaged.
Or built up with a bead of weld

jazzdude

Original Poster:

900 posts

174 months

Sunday 28th April 2019
quotequote all
That too smile

Steve_D

13,801 posts

280 months

Sunday 28th April 2019
quotequote all
Sardonicus said:
Or built up with a bead of weld
Doesn't need to be a bead just a couple of spots will do it.

Steve