Easier way to open/check water?
Easier way to open/check water?
Author
Discussion

eowen

Original Poster:

16,699 posts

295 months

Sunday 5th March 2006
quotequote all
Ok, so checking the water via the header tank requires some sort of tool to open the lug - is there some way to replace this with something you can tighten/unscrew by hand?

shpub

8,507 posts

302 months

Monday 6th March 2006
quotequote all
Yes go to www.shpub.co.uk/tvrextras/tankcoversshop.html

Uses a 10mm allen key which is a lot easier.

>> Edited by shpub on Monday 6th March 07:01

eowen

Original Poster:

16,699 posts

295 months

Monday 6th March 2006
quotequote all
Cool, thanks.

IPAddis

2,525 posts

314 months

Tuesday 7th March 2006
quotequote all
Shouldn't you be checking the water via the blue expansion cap?

Ian A.

eowen

Original Poster:

16,699 posts

295 months

Tuesday 7th March 2006
quotequote all
Er, not entirely sure there is one? Stupidly just doing as the previous owner showed us?

Am travelling at the moment - will check when I get back on Wed...

Car is a "facelift" 1997 450...

???

JonRB

80,061 posts

302 months

Tuesday 7th March 2006
quotequote all
You should have the swirl tank with the nut on the top (that you know about) and in addition another tank near the front wheel (driver's side) that has a big blue cap on it - this is the expansion tank.

However, if your car was built in the changeover period where they started fitting the expansion tank then it is possible you may not have one.

You can't really miss it if you do have one though.

>> Edited by JonRB on Tuesday 7th March 15:00

eowen

Original Poster:

16,699 posts

295 months

Tuesday 7th March 2006
quotequote all
will look!

IPAddis

2,525 posts

314 months

Wednesday 8th March 2006
quotequote all
JonRB said:
You should have the swirl tank with the nut on the top (that you know about) and in addition another tank near the front wheel (driver's side) that has a big blue cap on it - this is the expansion tank.

However, if your car was built in the changeover period where they started fitting the expansion tank then it is possible you may not have one.

You can't really miss it if you do have one though.

>> Edited by JonRB on Tuesday 7th March 15:00


Even if you have the earlier single tank, it still has the blue cap on it. Or so I thought.

Ian A.

JonRB

80,061 posts

302 months

Wednesday 8th March 2006
quotequote all
IPAddis said:
Even if you have the earlier single tank, it still has the blue cap on it. Or so I thought.
I wouldn't know. I have the later model.

Is this the same as the large VW/Audi-sourced pressure cap that is on the expansion tank of my car? Or is it a smaller / different sort?

IPAddis

2,525 posts

314 months

Thursday 9th March 2006
quotequote all
[quote=JonRBI wouldn't know. I have the later model.

Is this the same as the large VW/Audi-sourced pressure cap that is on the expansion tank of my car? Or is it a smaller / different sort?[/quote]

On the one's I've seen, the single tank systems have the same VW cap as the later models. They are just missing the brass nut.

Ian.

eowen

Original Poster:

16,699 posts

295 months

Saturday 11th March 2006
quotequote all
Ok folks, we do have an expansion tank at the front of the engine bay with a blue "hand removable" cap. The manual says to fill the car from the header tank with the stupid metal cap.
If you fill from the expansion tank - how much water should be in it? There wasnt very much water in the expansion tank...

GreenV8S

31,020 posts

314 months

Saturday 11th March 2006
quotequote all
It won't normally have very much in it, but to a casual glance 'almost empty' and 'actually empty' look very similar so checking the level here carries some risk. You should find that if you look into the top of the expansion tank and squeaze the top hose this will pump a small amount of water in and out of the expansion tank. Getting water pumped in shows that the swirl tank is full. You can also use this to gradually fill up the swirl tank from the expansion tank, because if there is air in the swirl tank it will blow air into the expansion tank and then suck back water. It's quite a slow process though, you would be better off filling via the swirl tank.

eowen

Original Poster:

16,699 posts

295 months

Saturday 11th March 2006
quotequote all
Thanks - what is the risk of half filling the expansion tank?

GreenV8S

31,020 posts

314 months

Saturday 11th March 2006
quotequote all
If the air volume is too small, it will blow a small quantity of water out when it gets hot. Once it's done this it should find its own level though. Overfilling is relatively safe - underfilling is the big danger. If you're in any doubt at all about the state of the cooling system, check that you have hot air coming out of the cabin heater. This shows that you have *some* coolant circulating, and if you are only driving gently you can get away with very little coolant circulation without destroying the engine.

mrsflipflopgriff

501 posts

276 months

Saturday 11th March 2006
quotequote all
The Griffs expansion tank is relatively empty - they are different and you will just have to learn what is the level it is happy with. If that's almost empty then you will just need to keep a check on it.
I would initially bleed the system as per the bible and then just top up via the header tank (with blue Audi/VW expansion cap). This way you'll no there is no air in the system - takes abut 10 minutes.
The header tank cap from Steve Heath is great and looks much neater than the brass thing that I could only remove with a crowbar previously.
FFG

eowen

Original Poster:

16,699 posts

295 months

Saturday 11th March 2006
quotequote all
Thanks all. Car runs fine, and doesnt overheat. Heaters all work fine too.
I've just ordered the Steve Heath cap too.

Thanks again for the useful advice as always!

Ed

JonRB

80,061 posts

302 months

Saturday 11th March 2006
quotequote all
For topping up the coolant, checking the level of the expansion tank and adding a little that way is the way to do it.

However, if the level is particularly low and you are doing a more serious partial refill (as I was regularly doing when I had a coolant leak) then you will want to do the full procedure via the header tank.

richb

56,291 posts

314 months

Saturday 11th March 2006
quotequote all
eowen said:
Thanks - what is the risk of half filling the expansion tank?
None, it's only water...

tvrbob

11,197 posts

285 months

Saturday 11th March 2006
quotequote all
JonRB said:
For topping up the coolant, checking the level of the expansion tank and adding a little that way is the way to do it.
Not the way I do it. This is a primed system so filling from somewhere so low down makes no sense to me. It's an expansion tank not a filling point. The top hose on the swirl pot is the highest point on the water system so that is where air will collect. Putting water in the expansion tank won't remove air from the swirl pot, it'll just sit in there and if there's too much water it'll spit it out. You have to replace the air with water and the only place you can do that is at the swirl pot.

Run of the mill cars have their expansion tank mounted at the high point so that they can serve as a fill point too. That's not the case with our cars.

Oh and by the way air in this primed system is a bad thing. It finds its way to the pump and stops water circulation.

>> Edited by tvrbob on Saturday 11th March 19:53

mrsflipflopgriff

501 posts

276 months

Saturday 11th March 2006
quotequote all
If it's empty then I agree then top up and fully bleed but if theres some in the expansion tank just top this up.
I'm pretty sure this is the accepted top up method?
FFG