Emerald and Fans
Emerald and Fans
Author
Discussion

chrispitman

Original Poster:

742 posts

285 months

Friday 25th April 2008
quotequote all
Anyone know how the fans are wired on a 99 chimera with two fan relays and two fuses. Are the fans controlled by the otter switch on the rad or by the ecu.

Any one know the colour code of the wire for the switching side, (main feeds to fans are Pink) but the fuse box is a nightmare as its sealed and all conectors on the back, dose anyone have a wiring diag on the fuse panel relays to which connectors on the back.

thenick

4,027 posts

243 months

Friday 25th April 2008
quotequote all
They are controlled by the otter switch which sits in the bottom of the swirl pot. I just took the connector off the switch and determined which pin was earth. Bin the earth and trace the other wire back to the footwell, you can wire this directly to the Emerald fan control as it will do exactly what it used to do and earth this feed to close the relay in the fusebox.

mb450

429 posts

230 months

Friday 25th April 2008
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On my 99 450 the fans are controlled by the otter switch just below in the radiator inlet on the passenger side.


spend

12,581 posts

282 months

Friday 25th April 2008
quotequote all
green/pink at the fusebox.

Ballistic Banana

14,706 posts

298 months

Friday 25th April 2008
quotequote all
spend said:
green/pink at the fusebox.
Correct. We took the two thick pink wires out from here and run them up to the new loom and had new micro relays put in and wiring to connect straight to them.
I now have one fan coming on at 88 and switching of at 80 the second comes on at 92 and goes of at 84.
The second fan is hardly coming on at the moment due to cooler weather, It does with spirited driving and in traffic.
We thought it much better you have one fan come on fully than two on half speed which we think may reduce life of the fan motor as its not running at its full speed its been designed for. This seems to work well as the one fan at full speed is keeping the engine at temp quite happily.

BB

ETA Emerald will soon have some update so that the fans will carry on running for a set time after ignition is killed.

Edited by Ballistic Banana on Friday 25th April 13:57

chrispitman

Original Poster:

742 posts

285 months

Friday 25th April 2008
quotequote all
Ballistic Banana said:
spend said:
green/pink at the fusebox.
ETA Emerald will soon have some update so that the fans will carry on running for a set time after ignition is killed.

Edited by Ballistic Banana on Friday 25th April 13:57
Would I be right in saying that when the software is released the ecu has +12v wire loop pre wired from ignition one of these will be +12v batt and the other +12v ign and thats the only mod required.

Are the fan relays in the fuse box controlled by the ignition (can't remember last time the fans were on when I stopped the car) so they don't work with ignition off.

Johno

8,593 posts

313 months

Friday 25th April 2008
quotequote all
Fans cut out when the ignition is off. Our looms have been made with a direct battery supply faciltating the Emerald firmware update. The fans can then stay on either determined by coolant temp or time, I don't which it be yet.


chrispitman

Original Poster:

742 posts

285 months

Friday 25th April 2008
quotequote all
Johno

So am I right in saying that you are no longer using the otter switch at all.

Johno

8,593 posts

313 months

Friday 25th April 2008
quotequote all
Yes, it is totally redundant in our set up.

When speccing the loom I didn't want to have run any more wires to or from the engine bay that I could solve with connections in the footwell.

On my fusebox, I have 2 relays/fuses for the fans. After continuity testing which was which we could then select fan 1 and fan 2 and use the ECU to control when each fan comes on by coolant temp. We removed the feed wire to the fans (output from relay) and took them out of the footwell loom, re loomed them together to behind the dash with a push connector. The ECU in Griff's is now located above the glovebox under the dash, so the top pf the battery is free of all those relays and the ECU.

Gets rid of the ropey unreliable IMHO otter switch and allows you to vary when they both come on.

BB and I are running the same temp settings on the fan control and standard weather idling can be controlled by one fan.


chrispitman

Original Poster:

742 posts

285 months

Friday 25th April 2008
quotequote all
Thanks for the Help, looks like I'm spending tomorrow in the foot well then!!!

Cider Andy

1,889 posts

256 months

Friday 25th April 2008
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The wire from the fusebox that the otter switch grounds is GREEN/WHITE on my car (mid-1999 450) at the point underneath the dash top where the loom heads off into the engine bay. Beware though, it's one of at least three identical wires in the loom at that point, green with a white tracer.

spend

12,581 posts

282 months

Friday 25th April 2008
quotequote all
You can rewire the fusebox if you want to switch on fans with positive, but IIRC you would have to move some of the relays around. I guess you are going to take them outside of the fusebox though..

thenick

4,027 posts

243 months

Friday 25th April 2008
quotequote all
If you're not controlling the fans one at a time, just pull the wire from the otter switch... If you trace it to the footwell, you can just pull it back through from the engine bay and cut it to length. It's already wired into the fusebox so no need to go through the hasstle of taking it off, gives exactly the same result as running a new wire from the fusebox to the ecu! But if you want to control each fan on its own you will still need to get into the fusebox...

Pupp

13,013 posts

303 months

Saturday 26th April 2008
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thenick said:
If you're not controlling the fans one at a time, just pull the wire from the otter switch... If you trace it to the footwell, you can just pull it back through from the engine bay and cut it to length. It's already wired into the fusebox so no need to go through the hasstle of taking it off, gives exactly the same result as running a new wire from the fusebox to the ecu! But if you want to control each fan on its own you will still need to get into the fusebox...
Why would you want to control the fans independently? If the temp is too high, it's too high. Switch fans on cool it down. KISS smile

chrispitman

Original Poster:

742 posts

285 months

Saturday 26th April 2008
quotequote all
The dual fan control is a function on the emerald, been looking at this as when in trafic one could be set to come on early thus pushing heat out of the engine bay.

thenick

4,027 posts

243 months

Saturday 26th April 2008
quotequote all
I would consider it if I still had cats in as they radiate a lot of heat under there, but since I took them out it runs pretty cool anyway. I've never had any cooling problems on the car and with it currently running both together, it works just fine. Temp gets to 90, fans knock it back down to 84, fans turn off. Only happens in traffic and means they only come on for a few seconds as the effect of both fans giving it both barrels gets that heat out quick!

Ballistic Banana

14,706 posts

298 months

Saturday 26th April 2008
quotequote all
Pupp said:
thenick said:
If you're not controlling the fans one at a time, just pull the wire from the otter switch... If you trace it to the footwell, you can just pull it back through from the engine bay and cut it to length. It's already wired into the fusebox so no need to go through the hasstle of taking it off, gives exactly the same result as running a new wire from the fusebox to the ecu! But if you want to control each fan on its own you will still need to get into the fusebox...
Why would you want to control the fans independently? If the temp is too high, it's too high. Switch fans on cool it down. KISS smile
True but why run two when one suffices for most of the time smile

Pupp

13,013 posts

303 months

Saturday 26th April 2008
quotequote all
Ballistic Banana said:
Pupp said:
thenick said:
If you're not controlling the fans one at a time, just pull the wire from the otter switch... If you trace it to the footwell, you can just pull it back through from the engine bay and cut it to length. It's already wired into the fusebox so no need to go through the hasstle of taking it off, gives exactly the same result as running a new wire from the fusebox to the ecu! But if you want to control each fan on its own you will still need to get into the fusebox...
Why would you want to control the fans independently? If the temp is too high, it's too high. Switch fans on cool it down. KISS smile
True but why run two when one suffices for most of the time smile
I suppose if one will bring it down it adequately (and I dunno if it will 'cos I've never tried), then it's nice to have the confort of the second in reserve. Using the two Emerald drivers, it would just need independent relays 'though I'd still be tempted to have a manual over-ride to be able to put them both on smile

chrispitman

Original Poster:

742 posts

285 months

Sunday 27th April 2008
quotequote all
Spent abit of time yesterday and found teh cabling Otter is Green/pink and goes to Fuse box, in fuse box it goes to one plug and then loops to another two swich bother relays. Looking at the loom to start with it looks like there are 3 green/pink wires but if you strip back the tape one is just a large loom. So fitting the 2 fan systems is easy just cut the loop wire and connect the two ends to the emerald. Then I just removed the wires off the otter switch.