Clutch DIY?
Clutch DIY?
Author
Discussion

dogbucket

Original Poster:

1,256 posts

232 months

Wednesday 22nd October 2008
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Getting some clutch slip in 4th and 5th so I am going to check the release bearing etc first to ensure it is returning properly as the biting point seems normal at halfway pedal travel (53K).

But if it needs a clutch, reading other threads dropping the gearbox myself seems doable. But I am worried about the weight of it etc if I am on my back with the car on axle stands/ramps. Has anybody else done it this way or should I be paying a garage upwards of £850 for the pleasure? (one quote from a TVR specialist eek)

V8 Animal

6,015 posts

241 months

Wednesday 22nd October 2008
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Why not go to a none TVR garage if you supplied the parts labour only

ray_von

3,065 posts

283 months

Wednesday 22nd October 2008
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£850 yikes I'm certain it's a 4hr job(billed hours). That makes it a mighty labour rate. I'd shop around, I had mine done at a main dealer and it was nowhere near that.

GreenV8S

31,027 posts

315 months

Wednesday 22nd October 2008
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If you were doing that you would definitely need a transmission jack. The 'box is pretty heavy, I haven't weighed it but I'd guess around 50 Kgs. That's a lot of weight to be moving around above your head at the best of times let alone trying to get the splines lined up upside down in a confined space.

It would take more effort to take the engine+box out as a lump, but I think you'd find it was a simpler and safer approach for DIY.

lotusandy

257 posts

302 months

Wednesday 22nd October 2008
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Hi, I replaced my clutch this May, just jacked the car up on stands as high as they would go, access was a bit limited, but it is perfectly doable provided you are reasonably experienced, the gearbox is quite heavy, but I let mine down gently with a combination of a jack & using webbing straps with quick release tabs. It was more tricky putting it all back together, but not much worse than you would imagine.
Wost part is that most of the gearbox & bellhousing bolts were extremly tight & took all of my strength to undo them, resulting in me getting tenis elbow which still is not fully sorted....you have been warned!
Would I do it again to save several ££££, yes!

Good luck

Andy

That Daddy

19,463 posts

252 months

Wednesday 22nd October 2008
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Cant see how removing the engine & gearbox would be easier than dropping out the box off the engine in situ V8s scratchchin its only a rear wheel drive box,after all it as no converter or differential to up the weight,even DIY cant see this taking no more than a day(inc refreshments)some on here were posting up some reasonable costs from TVR specialist only a while ago,if you dont feel happy enough taking the job on then just ring around the often mentioned specialists Dogbucket thumbup

tvralfagtv6

141 posts

285 months

Wednesday 22nd October 2008
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I did it recently, axle stands on back, piece of sailing rope around box and two jacks etc, I think the point about having experience or at least having done a clutch before is very important as it wasn't the easiest i have done. You have to believe! it will come out if you know what I mean! and the fact the bell housing does not drop out of the frame griffith (lt77)is a real pain. Please remember to drop motor off its mount. Great sense of satisfaction but I have a nice warm garage to work in, if you do not, and cannot leave the car and come back to it, you may regret.

crackedfinger

1,569 posts

260 months

Wednesday 22nd October 2008
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I seem to remember advertisements in Sprint a while back for a fixed cost of something like £550 all in? (maybe someone has an older copy of sprint and can find the ad)

Scanning one that is next to my computer has:
TVR power had an advert for £275 + clutch
Castle TVR £635.61 all in

bigdods

7,175 posts

258 months

Wednesday 22nd October 2008
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Mines being done at Topcats as we speak about £600 all in.

MoreSteam

698 posts

221 months

Wednesday 22nd October 2008
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I've just had mine done for exactly the same reason (slip in 4th and 5th). Grand total was £650.

I was informed by the mechanic that it could have been more. He reckons there must have been a change done to the chassis design at some point.

He said that with some there is a choice between cutting a cross member to get the gear box off, or remove the engine and gear box (although he did say he may have been getting confused with another model). Mines a '95 and access to the gearbox was no problem.

dogbucket

Original Poster:

1,256 posts

232 months

Thursday 23rd October 2008
quotequote all
ok well I will get a few more quotes before deciding. To be fair £850 was a complete AP jobbie with pretty much all the associated moving parts replaced. No doubt just replacing the friction plate would be cheaper.

Its a tough one as I do have a garage and an array of lovely tools, but have never done a clutch before scratchchin

djc100

490 posts

277 months

Thursday 23rd October 2008
quotequote all
MoreSteam said:
I've just had mine done for exactly the same reason (slip in 4th and 5th). Grand total was £650.

I was informed by the mechanic that it could have been more. He reckons there must have been a change done to the chassis design at some point.

He said that with some there is a choice between cutting a cross member to get the gear box off, or remove the engine and gear box (although he did say he may have been getting confused with another model). Mines a '95 and access to the gearbox was no problem.
He's probably thinking of the V8 Wedges - its full engine & gearbox out or make one of the chassis crossmembers removable.
David

M@H

11,298 posts

303 months

Thursday 23rd October 2008
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djc100 said:
MoreSteam said:
I've just had mine done for exactly the same reason (slip in 4th and 5th). Grand total was £650.

I was informed by the mechanic that it could have been more. He reckons there must have been a change done to the chassis design at some point.

He said that with some there is a choice between cutting a cross member to get the gear box off, or remove the engine and gear box (although he did say he may have been getting confused with another model). Mines a '95 and access to the gearbox was no problem.
He's probably thinking of the V8 Wedges - its full engine & gearbox out or make one of the chassis crossmembers removable.
David
The early S Series have the same "legend" I remember discussing it with Johno some long long time ago after he had replaced his gearbox.

Cheers,
Matt.

Robwhite

1,978 posts

230 months

Thursday 23rd October 2008
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resulting in me getting tenis elbow which still is not fully sorted....you have been warned!

My wife's a physiotherapist and really good with tennis and TVR elbow. Hurts like hell for a bit but it does the trick. Don't put up with it or see the quack, fone a fysio.

rob

lotusandy

257 posts

302 months

Thursday 23rd October 2008
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Thanks Rob, Have seen a sports injury specialist, had a course of acupuncture, then had the cortizone injection from a consultant, now have an appt with a physio booked, 4th time lucky maybe!


Andy


Edited by lotusandy on Thursday 23 October 19:45

dogbucket

Original Poster:

1,256 posts

232 months

Sunday 23rd November 2008
quotequote all
Just thought I would finish this topic off by saying that in the end I got it fitted professionally and what a difference it has made. Back end is alot more lively in 3rd, proving there must have been slippage even in the lower gears. Pedal is also lighter and smoother and the engagement is more progressive thumbup

philmccann

430 posts

231 months

Sunday 23rd November 2008
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What was the eventual cost, then DB???

dogbucket

Original Poster:

1,256 posts

232 months

Sunday 23rd November 2008
quotequote all
Clutch kit was £275 + £300 labour + vat at a certain well known Crawley TVR specialist. Plus another £100 for a tune up and Dyno run. Total bill £770.00.