tips on how to get my brake hose unions to seal?
tips on how to get my brake hose unions to seal?
Author
Discussion

schmokin1

Original Poster:

1,223 posts

243 months

Thursday 18th December 2008
quotequote all
having a bit of grief with the new goodridge brake hoses - the new unions have a different taper and don't want to seal properly to the copper brake pipes.

I thouht about annealing the ends of the copper pipes to soften them before bolting up, but has anyone any other less drastic tips?

I'm at my wits end with this! Help!

Schmo

Ribol

12,000 posts

289 months

Thursday 18th December 2008
quotequote all
If the new brake hoses won't sit "tight" on the old copper pipes flares the only answer is to renew the copper pipes.

The new ones won't be already compressed and will fit to your new hose unions.

That Daddy

19,464 posts

252 months

Friday 19th December 2008
quotequote all
Not come across this one before and i have fitted two Chims with Goodridge sets,but i am afraid its as Ribol said reflare the pipes you should have enough pipe to be able to do this in situ anyway wink

schmokin1

Original Poster:

1,223 posts

243 months

Friday 19th December 2008
quotequote all
looks like I'm off to buy a pipe flaring kit then but no way I'll be able to get in there at the rears to do it in place, there's just not the room frown

oh well, at least the garage is up to a heady 10 degrees C so it's a bit nicer to work in there compared to last week which was bloody freezing!

Ribol

12,000 posts

289 months

Friday 19th December 2008
quotequote all
schmokin1 said:
looks like I'm off to buy a pipe flaring kit then but no way I'll be able to get in there at the rears to do it in place, there's just not the room frown

oh well, at least the garage is up to a heady 10 degrees C so it's a bit nicer to work in there compared to last week which was bloody freezing!
Some OE pipes won't re-flare(if there is such a word) they are too hard.

The after market copper pipe however is easy to do in the unlikely event you have the space to get in there to do it.

schmokin1

Original Poster:

1,223 posts

243 months

Friday 19th December 2008
quotequote all
Ribol said:
schmokin1 said:
looks like I'm off to buy a pipe flaring kit then but no way I'll be able to get in there at the rears to do it in place, there's just not the room frown

oh well, at least the garage is up to a heady 10 degrees C so it's a bit nicer to work in there compared to last week which was bloody freezing!
Some OE pipes won't re-flare(if there is such a word) they are too hard.

The after market copper pipe however is easy to do in the unlikely event you have the space to get in there to do it.
i hear you. local friendly brake place did reflare one of the brake master cyl to bulkhead union pipes a while back but I guess they probably have a beefier tool than the usual DIY jobs. This job is turning in to a pain in the hole and I only really did it for future proofing!!

HRG

72,863 posts

270 months

Friday 19th December 2008
quotequote all
You've probably bought the wrong fitment pipes I'm afraid. Either that or someone else has bodged the ends before you got the car.

Ribol

12,000 posts

289 months

Friday 19th December 2008
quotequote all
schmokin1 said:
Ribol said:
schmokin1 said:
looks like I'm off to buy a pipe flaring kit then but no way I'll be able to get in there at the rears to do it in place, there's just not the room frown

oh well, at least the garage is up to a heady 10 degrees C so it's a bit nicer to work in there compared to last week which was bloody freezing!
Some OE pipes won't re-flare(if there is such a word) they are too hard.

The after market copper pipe however is easy to do in the unlikely event you have the space to get in there to do it.
i hear you. local friendly brake place did reflare one of the brake master cyl to bulkhead union pipes a while back but I guess they probably have a beefier tool than the usual DIY jobs. This job is turning in to a pain in the hole and I only really did it for future proofing!!
Even a pro tool won't flare some OE pipes, too hard and they slip in the machine rather than flare.
We sometimes put strands of copper wire in with the pipe to stop it slipping if we HAD to get it done and that didn't always work.
Much easier to call it a day and make a new one up with aftermarket copper, you can re-use the pipe ends if stuck.

schmokin1

Original Poster:

1,223 posts

243 months

Friday 19th December 2008
quotequote all
HRG said:
You've probably bought the wrong fitment pipes I'm afraid. Either that or someone else has bodged the ends before you got the car.
no, the new hoses are genuine goodridge and the ones i took off are the originals - I had such a fight to get them off that there is no way they HADN'T been on there for 14 years! Looking at the goodridge fittings the profile of the taper in the inboard union is slightly diferent to the originals, although the thread and overall size is identical. I guess it would come under manufacturing tolerance......

I'm a bit pissed off cos I normally try to match parts to an OE bit to save cash rather than go for the gold plated easy to source bit, but couldn't match the hoses so spanked the 50 notes on the braideds to save time. Now though I'm going to have to spank another 25 to 30 on top for copper pipe and a flare tool, plus just got back from the factor without the tool - he sold the one he has had on the shelf for years (dust outline round it!) last week. So I'm still no further forward and I've been on these damn pipes for 3 days now banghead

schmokin1

Original Poster:

1,223 posts

243 months

Friday 19th December 2008
quotequote all
Ribol said:
schmokin1 said:
Ribol said:
schmokin1 said:
looks like I'm off to buy a pipe flaring kit then but no way I'll be able to get in there at the rears to do it in place, there's just not the room frown

oh well, at least the garage is up to a heady 10 degrees C so it's a bit nicer to work in there compared to last week which was bloody freezing!
Some OE pipes won't re-flare(if there is such a word) they are too hard.

The after market copper pipe however is easy to do in the unlikely event you have the space to get in there to do it.
i hear you. local friendly brake place did reflare one of the brake master cyl to bulkhead union pipes a while back but I guess they probably have a beefier tool than the usual DIY jobs. This job is turning in to a pain in the hole and I only really did it for future proofing!!
Even a pro tool won't flare some OE pipes, too hard and they slip in the machine rather than flare.
We sometimes put strands of copper wire in with the pipe to stop it slipping if we HAD to get it done and that didn't always work.
Much easier to call it a day and make a new one up with aftermarket copper, you can re-use the pipe ends if stuck.
that's plan F but see above, now can't get hold of a flaring tool bangheadranting

I sure feel like the loser on this job.....

schmokin1

Original Poster:

1,223 posts

243 months

Friday 19th December 2008
quotequote all
BTW that daddy and ribol, do the cheap flaring tools work on do I need to go gucci on it, or take the old copper pipes off and go to the shop. I was hoping to have a go at doing it on the car as it looks a ballache to get the pipes off, esp the rears

HRG

72,863 posts

270 months

Friday 19th December 2008
quotequote all
I had all manner of fun and games as there's only a few degrees difference between JIC and metric.

spend

12,581 posts

282 months

Friday 19th December 2008
quotequote all
HRG said:
I had all manner of fun and games as there's only a few degrees difference between JIC and metric.
Sounds far more plausible an explanation, I wouldn't fart around buggering up the brake lines before trying another set of flex hoses that you are certain about. Manufacturing tolerances, wrong bins ... anything could be the cause (contrary to popular belief caveat emptor even applies to e-bay stuff!) wink

Ribol

12,000 posts

289 months

Friday 19th December 2008
quotequote all
schmokin1 said:
BTW that daddy and ribol, do the cheap flaring tools work on do I need to go gucci on it, or take the old copper pipes off and go to the shop. I was hoping to have a go at doing it on the car as it looks a ballache to get the pipes off, esp the rears
Cheap flaring tools do work ok with regular 3/16" soft copper brake pipe. However, some original brake pipes are very much harder and just about work with "Gucci" pipe flaring tools.

If you can do it without taking them off, great. But you may end up taking the pipe off and going to a motor factors/friendly garage(not someone like TD hehe) and asking them to copy it.
Failing that, buy a 25' roll of std 3/16" copper and a cheap flaring tool and DIY.

If it were a clutch pipe there are bodges that sometimes work but we are talking brakes.

That Daddy

19,464 posts

252 months

Friday 19th December 2008
quotequote all
Bloody cheek Ribol laugh exactly as you have described happens often to me too,but i think the TVR as copper/nickel pipes and they generally re-flare no problem,re-flaring the steel ones are usually a pain in the neck as you have mentioned already,oh yeh,by the way Ribol tongue outbiggrin

Edited by That Daddy on Friday 19th December 16:34

schmokin1

Original Poster:

1,223 posts

243 months

Friday 19th December 2008
quotequote all
ok after another struggle with my arm up the back end of the car (to think I wanted to be a vet once....biggrin) i got off the small S section of cunifer pipe to the rear offside and took it down the local brake/hydraulic specialist, with the old inboard hose union and the new goodridge.

Verdict is the goodridge is the correct fitting but the flares on the cunifers have been deformed by the OE unions which were poorer quality (bore is offset to centre and there is a flattened bit on the end of the taper), so they won't mate to the new unions.

So I am going to get the rear cunifers off to re-flare them and try to do the fronts in place as they will be a bd to get off as they wind so far round the engine bay. If they won't reflare then I'll get a roll of 3/16 cunifer and go for it myself.

Cheers for advice guys

Schmo

GreenV8S

31,027 posts

315 months

Friday 19th December 2008
quotequote all
Copper will be much much easier to work than cunifer, if you're planning to form the brake lines yourself.

Ribol

12,000 posts

289 months

Friday 19th December 2008
quotequote all
GreenV8S said:
Copper will be much much easier to work than cunifer, if you're planning to form the brake lines yourself.
yes

Ribol

12,000 posts

289 months

Friday 19th December 2008
quotequote all
schmokin1 said:
......try to do the fronts in place as they will be a bd to get off as they wind so far round the engine bay. If they won't reflare then I'll get a roll of 3/16 cunifer and go for it myself.
You probably already know this but just in case, you need to get a 100% square clean cut on the end of the pipe for you to stand a fair chance of getting a decent flare. A pipe/tube cutter is essential to do a good job, forget hacksaws etc.

Barkychoc

7,848 posts

235 months

Friday 19th December 2008
quotequote all
Ribol said:
You probably already know this but just in case, you need to get a 100% square clean cut on the end of the pipe for you to stand a fair chance of getting a decent flare. A pipe/tube cutter is essential to do a good job, forget hacksaws etc.
Definately - also if you use a hacksaw where have all the copper filings gone?
Get a small adjustable pipe cutter that you can gradually tighten up a bit at a time - don't be greedy and try to wind it in a lot in one go or it makes the end of the pipe taper in as it crushes it.
Wickes do one ---> http://www.wickes.co.uk/Plumbing-Tools/Mini-Tube-C...