Anyone changed their own cam?
Anyone changed their own cam?
Author
Discussion

Bassfiend

Original Poster:

5,530 posts

281 months

Wednesday 22nd September 2010
quotequote all
As per the title - has anyone changed their own camshaft in a TVR RV8? Is it an engine out job or can it be done in situ?

My 4.0HC has done 69,000 miles now and I believe it's on the original cam - noticing it's starting to sound a bit "tappety" but more to the point the nice solid shove in the back as you accelerate through 3,000 rpm seems to have gone so I'm wondering if the cam could be on the way out... frown

I've changed plugs, leads and extenders - haven't changed coil and ignition amplifier yet - but she seems to tick over OK and does rev off-load but just under load seems flat and quite lifeless in comparison to what she did only a couple of thousand miles ago.

Phil

Pupp

13,035 posts

303 months

Wednesday 22nd September 2010
quotequote all
Quite do-able in situ, taking care not to fritz the bearings when removing/reinstalling... obviously the exhaust Y-piece has to come off, as does the chassis cross-member. And you will get a stiff back from loads of bending smile

When they start to go, the lobes do disappear rapidly.

Bassfiend

Original Poster:

5,530 posts

281 months

Wednesday 22nd September 2010
quotequote all
How much needs pulling off the top end of the engine? - Do you need to remove the plenum etc. to get access to the valley or can you just get away with the rocker covers?

Cheers

Phil

dog man

552 posts

233 months

Wednesday 22nd September 2010
quotequote all
You need to remove the valley pan because you will need new lifters as well.

Sadly cam wear does sound possible from what you describe, how's the inside of the cap and rotor arm tip?

Also when was the igniton timing last checked?

You probably have all these things checked but thought i'd mention.

MikeTVR

167 posts

314 months

Wednesday 22nd September 2010
quotequote all
Bassfiend said:
How much needs pulling off the top end of the engine? - Do you need to remove the plenum etc. to get access to the valley or can you just get away with the rocker covers?
As the valves operate via push rods the cam is located down in the valley between the two cylinder banks. You need to remove the entire plenum (upper and lower parts) in order to get to the cam followers. The rocker shafts also have to be removed in order to release the push rods.

I also have a 4.0HC and decided to fit the V8Development's MC1 cam. This is a great compromise cam which preserves some top end performance but makes the driving at lower revs much much better.

I used two DTIs (Dial Test Indicator) to check precise alignment of the cam to the crankshaft but with the cam wheel supplied from V* Dev there turned out to be no need. I'm telling you this because there is a lot of info around giving advice to use DTIs.

I came across a few problems with corroded pipes when I got the plenum off, but appart from that the build was fairly straight forward. I did it over about three weekends. It is back breking - I ended up in A&E a week or so later so take care.

Mike

Bassfiend

Original Poster:

5,530 posts

281 months

Wednesday 22nd September 2010
quotequote all
dog man said:
You need to remove the valley pan because you will need new lifters as well.

Sadly cam wear does sound possible from what you describe, how's the inside of the cap and rotor arm tip?

Also when was the igniton timing last checked?

You probably have all these things checked but thought i'd mention.
I'd forgotten about the followers so yes - you would of course need to remove the plenum.

Cap and rotor arm were still clean and unburned a couple of weeks ago - haven't looked more recently than that - ignotion timing is a good point. Can't remember exactly when I last checked that but I *THINK* it was only a few months ago.

Cheers

Phil

Bassfiend

Original Poster:

5,530 posts

281 months

Wednesday 22nd September 2010
quotequote all
MikeTVR said:
As the valves operate via push rods the cam is located down in the valley between the two cylinder banks. You need to remove the entire plenum (upper and lower parts) in order to get to the cam followers. The rocker shafts also have to be removed in order to release the push rods.
Yeah - I'd completely forgotten the followers ... I assume the hydraulic tappets are self adjusting and there's no need to shim them to adjust them?

MikeTVR said:
I also have a 4.0HC and decided to fit the V8Development's MC1 cam. This is a great compromise cam which preserves some top end performance but makes the driving at lower revs much much better.
Hmmm ... the HC should already have the double valve springs shouldn't it? The Stealth or H404 sound tempting. wink

MikeTVR said:
I used two DTIs (Dial Test Indicator) to check precise alignment of the cam to the crankshaft but with the cam wheel supplied from V* Dev there turned out to be no need. I'm telling you this because there is a lot of info around giving advice to use DTIs.
OK - thanks...

MikeTVR said:
I came across a few problems with corroded pipes when I got the plenum off, but appart from that the build was fairly straight forward. I did it over about three weekends. It is back breking - I ended up in A&E a week or so later so take care.
Ouch! Mines a daily driver so I'd need to do it in a weekend at the most... wink

Phil

Edited by Bassfiend on Wednesday 22 September 14:44

Bassfiend

Original Poster:

5,530 posts

281 months

Wednesday 22nd September 2010
quotequote all
Just a thought - while the plenum is off does that make access to the bulkhead connections for the fuel pipes any easier? I haven't changed those yet...

Phil

debaron

878 posts

228 months

Wednesday 22nd September 2010
quotequote all
Bassfiend said:
Yeah - I'd completely forgotten the followers ... I assume the hydraulic tappets are self adjusting and there's no need to shim them to adjust them?
Unfortunately you do have to shim the rocker pedestals. The Tappets are hydraulic but the pre-load is important to get right.

I won't go into it now but have a read of this:


http://www.v8engines.com/engine-4.htm#preload

Pink_Floyd

900 posts

252 months

Wednesday 22nd September 2010
quotequote all
Bassfiend said:
Just a thought - while the plenum is off does that make access to the bulkhead connections for the fuel pipes any easier? I haven't changed those yet...Phil
Yes much easier.

Bassfiend

Original Poster:

5,530 posts

281 months

Wednesday 22nd September 2010
quotequote all
debaron said:
Unfortunately you do have to shim the rocker pedestals. The Tappets are hydraulic but the pre-load is important to get right.

I won't go into it now but have a read of this:


http://www.v8engines.com/engine-4.htm#preload
OK - so that URL is a scary one with all sorts of harbingers of gloom and doom...

It seems that you *CAN* get away with not shimming the rocker arms (at the expense of possibly a little too much clearance) and it could be done at a later date.

Anyone had theirs done at a garage recently and how much was it?

I've emailed a couple of garages but not expecting a reply too quickly given previous experiences ... haven't tried Neil Garners (although they have been excellent) simply because they're about 70 miles each way from me. biggrin

Phil

Mark_S_24

405 posts

207 months

Tuesday 9th November 2010
quotequote all
Hi Phil,

I suspect I may have to do a DIY cam replacement.
How did you get on with yours?

Cheers
Mark

darkcat

2,354 posts

201 months

Tuesday 9th November 2010
quotequote all
Mark_S_24 said:
Hi Phil,

I suspect I may have to do a DIY cam replacement.
How did you get on with yours?

Cheers
Mark
Me too... interested in feedback.


hey maybe we should all meet up and have a "cam party" :-D

Barkychoc

7,848 posts

235 months

Tuesday 9th November 2010
quotequote all
If it ever stops raining I will be at Langar on Sunday in my V8S. It's just had an engine refresh with rebore, new pistons and new cam / followers.
Its a bog standard 4 litre apart from the cam which is a realsteel DW268 I think.
I'll happily take you for a spin to see what you think.
In my opinion its in a different league now, 66000 on clock.


Bassfiend

Original Poster:

5,530 posts

281 months

Tuesday 9th November 2010
quotequote all
I didn't end up doing mine *YET* because I'm trying to isolate another "occasional" issue - sometimes I get what feels like one or two cylinders dropping out and if I pop the bonnet at that time the main (big) cat in the Y piece is usually glowing bright orange - when it's running normally the exhaust is just bloody hot rather than glowing...

...plus I have a leak in my radiator which I need to sort too!

:-(

Dave Batty had the car for a week and didn't think that it felt like it was exhibiting worn cam symptoms at this stage so I'm trying to get the other stuff sorted first.

Phil

.Mark

11,104 posts

307 months

Tuesday 9th November 2010
quotequote all
Bassfiend said:
I didn't end up doing mine *YET* because I'm trying to isolate another "occasional" issue - sometimes I get what feels like one or two cylinders dropping out and if I pop the bonnet at that time the main (big) cat in the Y piece is usually glowing bright orange - when it's running normally the exhaust is just bloody hot rather than glowing...
wavey

Plug leads mate? I was loosing 1 cylinder and the manifolds were glowing, checked the leads but all looked ok, but on further inspection one was broken (had to give 'em a good wiggle). Replaced the set and the car goes like a bloody train again!

Bassfiend

Original Poster:

5,530 posts

281 months

Tuesday 9th November 2010
quotequote all
.Mark said:
wavey

Plug leads mate? I was loosing 1 cylinder and the manifolds were glowing, checked the leads but all looked ok, but on further inspection one was broken (had to give 'em a good wiggle). Replaced the set and the car goes like a bloody train again!
Only just replaced with a new set of Magnecors (and extenders too) at the end of July so if these are goosed it's gonna be costing me as much in plug leads as it is in fuel to keep her running. biggrin

I guess it *COULD* be plug leads but it just seems so eratic - I'm wondering ignition ammp or coil at the moment...

Phil

Barkychoc

7,848 posts

235 months

Tuesday 9th November 2010
quotequote all
Never assume that because something is new that there's nothing wrong with it.
Can you stick the old leads back on for a short test?

Bassfiend

Original Poster:

5,530 posts

281 months

Wednesday 10th November 2010
quotequote all
Barkychoc said:
Never assume that because something is new that there's nothing wrong with it.
Can you stick the old leads back on for a short test?
Did it with the old Magnecors too... frown

Phil

debaron

878 posts

228 months

Wednesday 10th November 2010
quotequote all

If the main cat dustbin is glowing red hot then it's likely to be either a blockage in said part or it is burning off lots of excess fuel.

Leaking injector perhaps?

What do the spark plugs say?