Fixing Polycarb Screens
Fixing Polycarb Screens
Author
Discussion

Chassis 33

Original Poster:

6,194 posts

311 months

Tuesday 7th June 2011
quotequote all
Folks what are you using to fix polycarb screens to curved cars? I'd imagine nylon bolts would work fine on the Wedges, but are they up to the job on Tuscans and the like or are steel bolts and decent washers required?

Regards
Iain

450Nick

4,027 posts

241 months

Tuesday 7th June 2011
quotequote all
Mine had about 30 M4 steel bolts all the way around the windscreen. I've bought some stainless ones to replace it with as they shouldn't take too much stress and then they'll hopefully stay shiney!

TVRleigh_BBWR

6,553 posts

242 months

Tuesday 7th June 2011
quotequote all
I have M4 dome head stainless bolts holding my side windows in with nylocks, as they look a lot nicer than rivets, and they was not that expensive.

Chassis 33

Original Poster:

6,194 posts

311 months

Tuesday 7th June 2011
quotequote all
BTW Leigh on the subject of windows, are you going to sort your rear air brake in time for Brands wink

Regards
Iain

Keithyboy

1,940 posts

299 months

Tuesday 7th June 2011
quotequote all
Domed allen headed bolt screwed into a captive nut arrangement set in the screen surround. biggrin

TVRleigh_BBWR

6,553 posts

242 months

Tuesday 7th June 2011
quotequote all
Chassis 33 said:
BTW Leigh on the subject of windows, are you going to sort your rear air brake in time for Brands wink

Regards
Iain
Lol yes, not sure why it's started to do that, as it's been like that since Kevan had it.

NTEL

5,051 posts

269 months

Tuesday 7th June 2011
quotequote all
Mine is held in place with stainless M4 countersunk head set screws, stainless cups, stainless washers, and stainless nyloks. Important to use nyloks as ordinary nuts just unwind themselves!!

teamHOLDENracing

5,105 posts

296 months

Tuesday 7th June 2011
quotequote all
Countersunk bolts are the way ahead chaps (the ones with the hex socket) - I find they spread the load better than a normal bolt and are less likely to split the poly carb, especially when you are very close to the edge. They are also neater as you can mount them flush so won't foul wipers, polishing cloths etc - and more aerodynamic (like that'll make a difference wink). I use floating captive nuts riveted to the back of the surround so one person can bolt the thing in and out - less of an issue on an open top, or if you have 12 foot long arms. I use a mixture of M5 and M6.

I'd like to have joined you at Brands but unfortunately I'm already committed this weekend....

Chassis 33

Original Poster:

6,194 posts

311 months

Tuesday 7th June 2011
quotequote all
Andy, dear chap, you should have been committed year ago! I like the idea of countersunk but was a little dubious about them spreading the load well, but it sounds like you've not had problems. I'm most concerned about the front screen as the others are relatively flat, guess I prep everything then wait for the next stinkingly hot day over the summer to fit it.

Regards
Iain

TVRSH

368 posts

209 months

Tuesday 7th June 2011
quotequote all
And I'm using M6 dome-head SS bolts on the curved Griff screen + plastic washers to spread the load with SS washers and nuts inside. Guess its a case of "horses for courses".
See you Sat/Sun Iain with the Lexan Marguard screens!

teamHOLDENracing

5,105 posts

296 months

Tuesday 7th June 2011
quotequote all
Just wait until Uncle Reidy asks you to put a different windscreen sticker over your dome heads wink

The Sag has a very curved screen, much more so than the Tuscan. I've not had a hole crack through to the edge since I did the first screen with countersunk holes in 2007.

And yes I probably should be committed - I even use black permanent marker on the ones in the black surround....

OSR

349 posts

242 months

Tuesday 7th June 2011
quotequote all
teamHOLDENracing said:
And yes I probably should be committed - I even use black permanent marker on the ones in the black surround....
That's not a completely nuts thing to do. A mate of mine paints his with matt black model enamel paint as it stops the sun reflecting off the ones holding his dash in place and blinding him with glare. I thought he was being far too OCD when he got the pot of Humbrol out until he explained why biggrin