Headlight Mods
Author
Discussion

V8 Vum

Original Poster:

3,206 posts

245 months

Tuesday 5th July 2011
quotequote all
Since there are several topics open regarding mods and the like, I thought I would bring up the question of the stock headlight, which in my personal opinion do not look quite in-tune with the rest of the car.

A number of enterprising builders have made changes in the is dept, with Wayne and Ultimichael being just two, and I am sure there are loads more!

From what I have managed to glean, these mods are quite effective and look a lot better IMHO, however I wonder how expensive these mods are, and, more important whether the result gives the same or better performance regarding headlamp brightness/ quality?

Anyone care to comment, or know where to get such mods done?

cheers

keith

hedgefinder

3,418 posts

194 months

Tuesday 5th July 2011
quotequote all
the body mods you speak of were done by a popular and reputable specialist car builder. I believe that he still has the moulds to make more.

V8 Vum

Original Poster:

3,206 posts

245 months

Tuesday 5th July 2011
quotequote all
What Lamps should be used to give max brighness (within the law of course)?

ultimichael

194 posts

279 months

Tuesday 5th July 2011
quotequote all
Keith,

I use HID lamps so should perform better.
I managed to get the car legalized without a levelling system. A cleaning system is installed (the holes in front of the lamps, will make covers before painting).
Despite the lamps the modification is cheap, just some GRP.
The amount of work is huge and to make it more difficult left and right wings are different.
The upper two lamps are the same Hellas as the factory ones, but the HID version.
These lamps are longer. I had to lengthen the complete front clip by 4 cm to avoid the wheels
touching the lamps.
Some kind of craziness is needed to do it.

Michael

V8 Vum

Original Poster:

3,206 posts

245 months

Tuesday 5th July 2011
quotequote all
Jeez, sound like it!

deadscoob

2,265 posts

284 months

Tuesday 5th July 2011
quotequote all
I think SSS light mods suit the car perfectly and is more inline with the cars styling than the overly fussy (imo) factory setup.

But then I'm biased smile

356Speedster

2,294 posts

255 months

Tuesday 5th July 2011
quotequote all
deadscoob said:
I think SSS light mods suit the car perfectly and is more inline with the cars styling than the overly fussy (imo) factory setup.

But then I'm biased smile
Mmmmm, sound interesting... any pics?

LuckyP

6,243 posts

249 months

Tuesday 5th July 2011
quotequote all
Here is a second rework of the SSS GTW design. Just finished and ready for collection:


JoelRP

129 posts

185 months

Tuesday 5th July 2011
quotequote all
LuckyP said:
Here is a second rework of the SSS GTW design. Just finished and ready for collection:

They should be factory standard.

V8 Vum

Original Poster:

3,206 posts

245 months

Wednesday 6th July 2011
quotequote all
JoelRP said:
They should be factory standard.
x2

Moogle

257 posts

194 months

Wednesday 6th July 2011
quotequote all
ultimichael said:
Keith,

I use HID lamps so should perform better.
I managed to get the car legalized without a levelling system. A cleaning system is installed (the holes in front of the lamps, will make covers before painting).
Despite the lamps the modification is cheap, just some GRP.
The amount of work is huge and to make it more difficult left and right wings are different.
The upper two lamps are the same Hellas as the factory ones, but the HID version.
These lamps are longer. I had to lengthen the complete front clip by 4 cm to avoid the wheels
touching the lamps.
Some kind of craziness is needed to do it.

Michael
How did you legalise them without the levelling system?

356Speedster

2,294 posts

255 months

Wednesday 6th July 2011
quotequote all
JoelRP said:
LuckyP said:
Here is a second rework of the SSS GTW design. Just finished and ready for collection:

They should be factory standard.
Nice.... now it just needs an indicator that doesn't stick out like a sore thumb wink

ultimichael

194 posts

279 months

Wednesday 6th July 2011
quotequote all
The car was legalized by a specialist who is well versed in this and has good contacts to the TÜV an the involved administrations.
In Germany it is possible to get special permits if a car or car part does not meet the current regulations (of course after examination) to legalize the car. As far as I know most special cars including German ones use this way.
I think they accepted my argumentation that if the lamps were adjusted accurate (tanks full, driver in the car)there is no situation the headlight range can increase, thus no blinding of other drivers possible.
As you cannot add weight to the rear and the rear springs are stiffer than the front ones the headlight range only can decrease while the tanks get empty or a passenger enters the car.
And as the car is sprung stiff a levelling system would hardly be able to follow the small and quick variations in front height.

I would have installed a levelling system but due to the space problems in the wheel arches this is a huge challenge.
So I tried without and luckily it worked.

Michael





Moogle

257 posts

194 months

Wednesday 6th July 2011
quotequote all
Interesting, yours is the first case I've heard of this being allowed.

I think the main point for the headlamp leveling system was when cresting hills for example, rather than just normal adjustment but either way you have paperwork to show it's legal then it's legal smile

ultimichael

194 posts

279 months

Thursday 7th July 2011
quotequote all
As far as I know only a static automatic levelling system is mandatory, that means adjustements are only made when the car does not move.
Dynamic systems permanently adjust the headlight range.
The systems I know only measure the variations in ground clearance by mechanically linked axle sensors or ultrasonic sensors.

Michael

Transmitter Man

4,253 posts

248 months

Friday 8th July 2011
quotequote all
Michael,

Can I ask what the overall width and height of that light package is in the photo's above?

Also, what are those black 'U' shaped items coming out at right angles to the outer lamps?

Did you make up those alloy brackets or is there a supplier of same?

Sorry for all the questions but I need to know smile

Thanks.

Phil

UltimaCH

3,181 posts

213 months

Friday 8th July 2011
quotequote all
Transmitter Man said:
Michael,

Also, what are those black 'U' shaped items coming out at right angles to the outer lamps?

Phil
Venting tube perhaps?

ultimichael

194 posts

279 months

Friday 8th July 2011
quotequote all
Phil,

I made the brackets myself. Can give you the dimension if you are interested.
If I remember right there are steel brackets available from Hella.
The lamp cluster can be removed from the car without the need for readjustment.
The tubes are vent tubes.
The inner longer lamp is the low beam.
The lamps diameter is 90 mm, same as the Ultima units.
Don´t forget you need space for the HID controllers, I placed them left and right of the fog lamp.

Will make some measures this evening.

Michael

ultimichael

194 posts

279 months

Friday 8th July 2011
quotequote all
Here the dimensions of the lamp cluster.

Width with mounting lugs 260 mm, without 220 mm.
Height 120 mm.
Depth 163 mm, same as the length of the low beam.

Michael

Transmitter Man

4,253 posts

248 months

Friday 8th July 2011
quotequote all
Hi Michael,

Many thanks for taking the time to take measurements.

Did you make any CAD drawings for the brackets/backing plates?

Tnx

Phil