Rover 400 tdi help

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davemac250

Original Poster:

4,499 posts

206 months

Saturday 1st October 2011
quotequote all
Guys am after some help.
A friend has driven out to luxembourg in a 98 vintage rover 400 tdi. I know brave.

Unsurprisingly it broke.

He lost lost turbo pressure for the last 60 miles. Opened the bonnet and the pipe from the intercooler has burst. Not split. The rubber looks in decent condition although there is evidence of some damage from rubbing.

We cannot get a new pipe so tool 2 from the box applied. Gaffer tape. It now has some boost.

The problem is the pipe from the intercooler was lined with thick black oil and there was oil sprayed liberally around the engine from the hole in the pipe.

I suspect this is BAD.

He is planning on driving 400 miles in it tomorrow.

Thoughts?

I can't do pics as no home pc at moment.

littleredrooster

5,538 posts

197 months

Saturday 1st October 2011
quotequote all
Diesels of that vintage often have a lining of oily goo in their inlet tracts. All of my Pugs certainly did and they didn't suffer. I wouldn't be concerned unless there was lots of oil now running out.

Chainguy

4,381 posts

201 months

Saturday 1st October 2011
quotequote all
It's nothing to worry about. Both my family and I have owned several L series diesel Rovers. They all have this to some degree. It's just the fumes getting vented back into the inlet tract.

As for the pipe spliting, again, very common. They always go on the pipe underside, on a longditudinal split. £50 gets you a new pipe.

And that, pretty much, is all that ever goes wrong with those engines. We had one in the family that went from 20k when we got it, to 500k when it went to it's new life as a razor blade via the scrappy. Engine and box still great, just the body was gone at the arches. The entire extended family had that car at some point.

Anyways, tell your mate he'll be fine.

DHE

4,517 posts

191 months

Saturday 1st October 2011
quotequote all
Make sure there is plenty of tape on there, otherwise he could be back to square one very quickly. Had the same thing happen to my old Rover years ago, ended up putting a whole reel of duct tape on it, took the dealer three weeks to get the right part.

Chainguy

4,381 posts

201 months

Saturday 1st October 2011
quotequote all
DHE said:
Make sure there is plenty of tape on there, otherwise he could be back to square one very quickly. Had the same thing happen to my old Rover years ago, ended up putting a whole reel of duct tape on it, took the dealer three weeks to get the right part.
For me, it was £10's worth of B&Q breakfast bar leg, some jubilee clips and chop out and re-use the bends of the old hose.

Only changed it 9 months later when I MOT'd it as I didn't want it looking too pie key. hehe

DHE

4,517 posts

191 months

Saturday 1st October 2011
quotequote all
Chainguy said:
For me, it was £10's worth of B&Q breakfast bar leg, some jubilee clips and chop out and re-use the bends of the old hose.

Only changed it 9 months later when I MOT'd it as I didn't want it looking too pie key. hehe
Sounds like you may have missed out on the whistle provided by air escaping through the tape while accelerating, gave me much street cred with the Nova & Fiesta drivers.

davemac250

Original Poster:

4,499 posts

206 months

Sunday 2nd October 2011
quotequote all
Cheers guys.

We have the whistle noise under acceleration. Ok gathering momentum is more apt! I can't see the street cred thing though.

He is off with best part of a roll of tape on it. Will just have to see how it lasts.

mike88

362 posts

157 months

Sunday 2nd October 2011
quotequote all
Try and find a bit of pipe somewhere, chop out the damaged bit and jubilee clip the pipe in place. sorted.

Gibby78

154 posts

186 months

Sunday 2nd October 2011
quotequote all
as above due to the design of the EGR and the crapness of the intercooler pipe the cooler and pipework get filled with oil, mine did until stripped cleaned and EGR blanked, shed load of gaffer tape and drive it with plumes of unburnt diesel from the exhaust, these engines are nigh on bomb proof so don't worry

Mr2Mike

20,143 posts

256 months

Sunday 2nd October 2011
quotequote all
Had this on a friends Audi 80 TDi on the way to Le Mans a few years back. Gaffer tape by itself lasted no time at all due to the heat, but I did managed to make a fix that lasted until he sold it a year later (tight git wouldn't buy a new pipe).

Clean the pipe and seal the split with some gaffer tape. Cut the ends of a coke can, cut down the middle of the resulting cylinder and wrap it around the repair. Secure by tightly binding with some copper wire (or whatever you can find).