Talk to me about air filters
Talk to me about air filters
Author
Discussion

Gingerbread Man

Original Poster:

9,173 posts

243 months

Thursday 5th January 2012
quotequote all
I'm planning on doing a bit of work to my Caterham over the next few months. One thing that looks a bit tired of late is the air filter. I know nothing about what makes a good air filter.

It's a 1.8 Rover VVC unit with roughly 175BHP. It's still got the stock and probably original, although I can't be 100% certain filter on it. I believe it's a pipercross unit make from foam.

I have looked on Pipercross's and K&N's websites in regards to getting a new one, but I'm not really sure what's what. I could buy the same again off Caterham, but I thought that there must be better going than standard?

Current setup:



As you can see, the filter is at the back of the engine. There are many many vents in a caterham bonnet, but I'm assuming that it must get a fair bit of hot engine air fed/ sucked into it?

The car lives outside and due to the air filter being under a bonnet full of vents, I'm assuming the filter gets wet often. I don't know if this would make any difference on filter material?

Just wondering if I can make a improvement to go with some engine work and a new exhaust fitted last year.

Brummmie

5,284 posts

251 months

Friday 6th January 2012
quotequote all
Have a chat to ITG in Coventry, they made me a one off solution.

Gingerbread Man

Original Poster:

9,173 posts

243 months

Friday 6th January 2012
quotequote all
Brummmie said:
Have a chat to ITG in Coventry, they made me a one off solution.
ITG came up on my searches last night, I'll send an email

Justin S

3,658 posts

291 months

Friday 6th January 2012
quotequote all
Looks like a standard 52mm K series throttle body. Just get a filter with that size neck and jubilee clip it on. Looks like a Pipercross original. Looks well enough to wash it out and re oil and use again.

Gingerbread Man

Original Poster:

9,173 posts

243 months

Friday 6th January 2012
quotequote all
Justin S said:
Looks like a standard 52mm K series throttle body. Just get a filter with that size neck and jubilee clip it on. Looks like a Pipercross original. Looks well enough to wash it out and re oil and use again.
You're spot on. I've also washed previously. Just wondering if better can be had.

VHPD

295 posts

178 months

Friday 6th January 2012
quotequote all
The filter looks in good nick to me. I was using one that was much tattier than that.
Personally I can't see an easy way to improve it. If it was facing the other way like the early 1400 Supersports then you could look at a cold air feed but I dont think you have room.

You and I both know of course that you need DTH throttle bodies smokin

Gingerbread Man

Original Poster:

9,173 posts

243 months

Friday 6th January 2012
quotequote all
VHPD said:
The filter looks in good nick to me. I was using one that was much tattier than that.
Personally I can't see an easy way to improve it. If it was facing the other way like the early 1400 Supersports then you could look at a cold air feed but I dont think you have room.

You and I both know of course that you need DTH throttle bodies smokin
The pictures old and it has got a bit tattier. Just looking for room for improvement really!

I could have had the throttle bodies, but by the time I got the Dave Andrews bill, I'm glad I didn't go for the more expensive upgrade package.

VHPD

295 posts

178 months

Friday 6th January 2012
quotequote all
Gingerbread Man said:
but by the time I got the Dave Andrews bill, I'm glad I didn't go for the more expensive upgrade package.
thumbup

Justin S

3,658 posts

291 months

Friday 6th January 2012
quotequote all
Problem you have is probably bonnet clearance causing a restriction for a fair portion of the cone. Perhaps a small hose moving towards the bulkhead and a nice larger filter. Have a look at Eliseparts, they do elbow hose for the elise that will fit.

Gingerbread Man

Original Poster:

9,173 posts

243 months

Friday 6th January 2012
quotequote all
Wondered about a 'u' shaped hose to make the filter face forward, but I'd guess with this it'd bring resistances.

I'll have a look on Elise parts.

Gingerbread Man

Original Poster:

9,173 posts

243 months

Saturday 28th January 2012
quotequote all
Another potentially stupid question has come into my head. so here it comes....

Can I remove my air plenum and fit throttle bodies to my car instead? My cars got the VVC engine as mentioned. Would the standard ECU take the new improved air intake into account, or would I have to get in line to buy a programmable ECU such as the ever popular Emerald with Caterhams.

David

Brummmie

5,284 posts

251 months

Sunday 29th January 2012
quotequote all
Gingerbread Man said:
Another potentially stupid question has come into my head. so here it comes....

Can I remove my air plenum and fit throttle bodies to my car instead? My cars got the VVC engine as mentioned. Would the standard ECU take the new improved air intake into account, or would I have to get in line to buy a programmable ECU such as the ever popular Emerald with Caterhams.

David
It would need a total re-map, dont know how flexible your standard ECU is, but the tune will be quite a bit different.
I switched from a single plane to an ITB setup on my LS, but i have Emerald anyway, but the map is totally altered.


VHPD

295 posts

178 months

Sunday 29th January 2012
quotequote all
Gingerbread Man said:
Can I remove my air plenum and fit throttle bodies to my car instead?

David
VHPD said:
You and I both know of course that you need DTH throttle bodies smokin
whistle


Gingerbread Man

Original Poster:

9,173 posts

243 months

Sunday 29th January 2012
quotequote all
VHPD said:
Gingerbread Man said:
Can I remove my air plenum and fit throttle bodies to my car instead?

David
VHPD said:
You and I both know of course that you need DTH throttle bodies smokin
whistle
Aye, but will I need a new ECU over my Rover unit? I feel I may. Maybe I snap up the throttle bodies now and the ECU at a later date?

VHPD

295 posts

178 months

Sunday 29th January 2012
quotequote all
Gingerbread Man said:
Aye, but will I need a new ECU over my Rover unit? I feel I may. Maybe I snap up the throttle bodies now and the ECU at a later date?
Sounds like a plan.

I have an Emerald. Decent bit of kit.

DVandrews

1,382 posts

313 months

Sunday 29th January 2012
quotequote all
You would need an Emerald ECU and a mapping session in addition to the TBS/Airbox. That wouldnt leave much change out of 2K even if you did the installation yourself.

I've yet to see a successful VVC engine with TBs, the improvement over the plenum installation doesn't justify the price tag. If you go for solid cams (BP285H or similar) then the engine will be much improved but you will be well over the limit for stock pistons. I cant remember whether we fitted upgraded pistons to yours..

Dave

Classic Grad 98

26,525 posts

190 months

Sunday 29th January 2012
quotequote all
You'd need a new ECU, throttle cable, cooling system parts (water rail?), fuel pressure regulator, obviously the throttle body themselves, new injectors, air filters etc... not a job to be underestimated.
A no-expense-spared Jenvey/MBE throttle body conversion on my Dad's Megagrad yielded a 22BHP increase from 138BHP to 160BHP, and significantly more torque. The car was fitted with the above listed parts plus a new exhaust system and Lambda sensor. The cost ran into a few grand.
The standard filter flows pretty well, losing the Plenum is beneficial in shortening the inlet tract but I can't see that there will be any measurable gain to finding a 'better' air filter. All you'll succeed in doing is wedging a gread big cone filter between the pedal box and the bonnet!

Gingerbread Man

Original Poster:

9,173 posts

243 months

Sunday 29th January 2012
quotequote all
Got all the answers I need then chaps. Many thanks.

And Dave, we did fit the upgraded pistons.

DVandrews

1,382 posts

313 months

Sunday 29th January 2012
quotequote all
Classic Grad 98 said:
You'd need a new ECU, throttle cable, cooling system parts (water rail?), fuel pressure regulator, obviously the throttle body themselves, new injectors, air filters etc... not a job to be underestimated.
A no-expense-spared Jenvey/MBE throttle body conversion on my Dad's Megagrad yielded a 22BHP increase from 138BHP to 160BHP, and significantly more torque. The car was fitted with the above listed parts plus a new exhaust system and Lambda sensor. The cost ran into a few grand.
The standard filter flows pretty well, losing the Plenum is beneficial in shortening the inlet tract but I can't see that there will be any measurable gain to finding a 'better' air filter. All you'll succeed in doing is wedging a gread big cone filter between the pedal box and the bonnet!
With due respect..

You wont need a new throttle cable, nor a fuel pressure regulator, nor new fuel injectors all of these can be happily adapted to the Jenvey TBs.

But if you are going to TBs, trade up to solid cams..

Dave

Classic Grad 98

26,525 posts

190 months

Sunday 29th January 2012
quotequote all
DVandrews said:
Classic Grad 98 said:
You'd need a new ECU, throttle cable, cooling system parts (water rail?), fuel pressure regulator, obviously the throttle body themselves, new injectors, air filters etc... not a job to be underestimated.
A no-expense-spared Jenvey/MBE throttle body conversion on my Dad's Megagrad yielded a 22BHP increase from 138BHP to 160BHP, and significantly more torque. The car was fitted with the above listed parts plus a new exhaust system and Lambda sensor. The cost ran into a few grand.
The standard filter flows pretty well, losing the Plenum is beneficial in shortening the inlet tract but I can't see that there will be any measurable gain to finding a 'better' air filter. All you'll succeed in doing is wedging a gread big cone filter between the pedal box and the bonnet!
With due respect..

You wont need a new throttle cable, nor a fuel pressure regulator, nor new fuel injectors all of these can be happily adapted to the Jenvey TBs.

But if you are going to TBs, trade up to solid cams..

Dave
Won't see me disagreeing mr. DVA. Those parts were replaced on our car and I thought they were obligatory for TB conversions.