Keeping it smooth
Keeping it smooth
Author
Discussion

GaryST220

Original Poster:

970 posts

210 months

Thursday 16th February 2012
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Well I’ve had the ST20 for over 4 years now, and what an amazing experience it’s been! However it’s finally time for me to get my hands dirty, thanks to me side stepping the clutch and sending the centre bearing in the dual mass flywheel on a wobbler – but given the cars 120,000 miles I certainly can’t complain.

Anyhow I thought I’d share a few pictures from earlier in the week, having spent 3 days with a friend tidying things up (in -9°C at one point I might add!)





The bearing which holds the two parts of the flywheel together had lost some of its integrity and caused a slight vibration in the clutch pedal but there were no other symptoms. To be honest it wasn't that bad and I dare say it would have lasted for many more thousands of miles, but I'm fastidious about these things.



The crankshaft oil seal was reassuringly dry.





The oil sump gasket has been weeping since I bought the car, but it’s got worse recently so it was time to do something about it. The sump and lower crank case were cleaned thoroughly, and a sealant was used in addition to the aluminium gasket.



Removing the sump shown 6,000 mile oil changes were not in vein, and what components I could see shown no visible wear.



Perfect smile

666 SVT

1,052 posts

266 months

Thursday 16th February 2012
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Looking good Gary. Did you manage to put it back together ?

GaryST220

Original Poster:

970 posts

210 months

Thursday 16th February 2012
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That was the easy part, and not a nut or bolt left over!

Podie

46,649 posts

301 months

Friday 17th February 2012
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Good work.

Did you go for standard Ford parts?

GaryST220

Original Poster:

970 posts

210 months

Friday 17th February 2012
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Yeah, although I'm not even of aware of any suitable none LUK clutches?

neiljohnson

11,298 posts

233 months

Saturday 18th February 2012
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There are a few that make clutches I would only trust an luk or Sachs though, luk have the patent on dmf & Sachs are the only other company allowed to make them smile

GaryST220

Original Poster:

970 posts

210 months

Friday 2nd March 2012
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I should add how impressed I was with the quality of some of the components, considering almost everything but the engine was removed.

Wear and tear on things such as the suspension was minimal, which is nice considering you pay a 50% ST tax on such parts. Although I get the feeling the gearbox mount was probably over engineered, but it’s nice to know these cars are screwed together well.

Mine will be around for some time yet I reckon.

Podie

46,649 posts

301 months

Friday 2nd March 2012
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Good to know. Rather fond of mine.

neiljohnson

11,298 posts

233 months

Friday 2nd March 2012
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They are very well put together my boss has a red 52 plate estate that's done almost 150k now & it's still going strong even though he tries to drive the wheels of it !!

GaryST220

Original Poster:

970 posts

210 months

Monday 5th March 2012
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neiljohnson said:
They are very well put together my boss has a red 52 plate estate that's done almost 150k now & it's still going strong even though he tries to drive the wheels of it !!
biglaugh

Weirdly enough the older mine gets the quicker I drive it, yet I still take absolutely no tools or consumables with me on track days or road trips. I just put fuel in the tank and go.

GaryST220

Original Poster:

970 posts

210 months

Monday 19th March 2012
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Just an FYI for the owners of any of these old girls...

I had noticed a gradual coolant leak from mine, about 1 litre every 10 weeks. Not the end of the world but worth fixing.

It turned out to be the thermostat housing which is tucked inbetween the engine and battery; my guess is a slightly imperfect seal has caused the aluminium to oxidise, its then snowballed and gradually got worse.

A deep clean of the thermostat housing and coolant hoses has solved the issue, with no new parts needed.

Here is the compulsory before and after.





Lastly the coolant had seen better days, Haynes may say it's suitable for the life of the car but I’m not sure about the crud floating around in it.




Podie

46,649 posts

301 months

Monday 19th March 2012
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Worth noting, thanks.

Mine hit 75k at the weekend. Rather fond of the old bus. smile

Kidders

1,060 posts

189 months

Tuesday 3rd April 2012
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The Ford Super red coolant has a ten year life, that was well past it!

My stat housing was like it, it was due to the pipes not seating correctly and allowing a small seep of coolant over a period of time which crystallizes and gradually builds up to the gunk you see there.