Clutch
Author
Discussion

Storer

Original Poster:

5,024 posts

238 months

Friday 18th May 2012
quotequote all
A question to all those with an LS7 and Porsche G50 gearbox.

What clutch are you using, is it heavy/light, any other problems.


My 2 mile trip to my local MOT station (it passed) and back my have exposed a weakness in my existing clutch. Bu**er!!!!!!!!!!!!!!


Paul

deadscoob

2,265 posts

283 months

Friday 18th May 2012
quotequote all
What's the weakness? Is it slipping?

Mine is v heavy I think, thought the pedal was stuck first time I pushed it down.

Storer

Original Poster:

5,024 posts

238 months

Friday 18th May 2012
quotequote all
I think it is slipping. When I hit the loud pedal in 4th & 5th the revs rise above the road speed and I don't think the wheels are spinning but I have yet to investigate.


Paul

Steve_D

13,801 posts

281 months

Friday 18th May 2012
quotequote all
If the speedo goes up with the revs you are spinning the wheels.

Steve

Storer

Original Poster:

5,024 posts

238 months

Friday 18th May 2012
quotequote all
I have only done 4 miles and the forecast is cr*p for the weekend and I am busy now until Monday so my next test will have to wait until then.

Off to Newport Pagnel tomorrow to watch a lot of Aston metal go under the hammer.


Paul

dal2litrefrogeye

357 posts

200 months

Friday 18th May 2012
quotequote all
scratchchinhi ya just a thought ???? might be worth checking the rod length / adjustment from clutch pedel to master cylinder maybe ( fingers crossed ) the pressure is being kept on enough to make clutch slip in the hihger gears , mine was the other way when i 1st got it not enough adjustment that when it all warmed up it was hard to get it in 1st and reverse , as I said just a thought and its ia bit easier to fiddle with that than take gearbox out in the 1st instance

Storer

Original Poster:

5,024 posts

238 months

Saturday 19th May 2012
quotequote all
Good idea. I could pop a couple of washers between the clutch slave cyl and the housing and see if it made any difference and then go from there.

Thanks


Paul

Storer

Original Poster:

5,024 posts

238 months

Monday 21st May 2012
quotequote all
Update:

There is free play between fork and slave cylinder rod so it looks like the clutch is just not up to the torque. So out it must come when the Factory have a replacement in stock.
I can probably use the car to help run in the engine until the new clutch arrives.

My own fault to try and keep costs down.


Paul

macgtech

997 posts

182 months

Tuesday 22nd May 2012
quotequote all
Storer said:
Update:

There is free play between fork and slave cylinder rod so it looks like the clutch is just not up to the torque. So out it must come when the Factory have a replacement in stock.
I can probably use the car to help run in the engine until the new clutch arrives.

My own fault to try and keep costs down.


Paul
Silly question, But I suppose you have checked the torque on all the clutch bolts and that the friction surfaces are clean?

Storer

Original Poster:

5,024 posts

238 months

Tuesday 22nd May 2012
quotequote all
Hi Jonny

Yes it was cleaned with brake cleaner and torqued up as I assembled it but it had been used for a few miles with a very powerful engine before I purchased it, so I suspect it is bu**ered for the torque of the LS7. Probably OK for a standard LS2.

How is the race car?


Paul

macgtech

997 posts

182 months

Wednesday 23rd May 2012
quotequote all
Storer said:
Hi Jonny

Yes it was cleaned with brake cleaner and torqued up as I assembled it but it had been used for a few miles with a very powerful engine before I purchased it, so I suspect it is bu**ered for the torque of the LS7. Probably OK for a standard LS2.

How is the race car?


Paul
Hi Paul,

The good news is that the new gearbox will be here in the next couple of weeks. We are also having the rear hubs modified to take stronger stubshafts and bigger bearings as we have had a spate of failures.

The bad news is that we retired from the Snetterton round due to an engine failure. The bottom end of cylinder 6 failed, destroying the block, crank, camshaft and sump, and the piston has also damaged the head. We are trying to scrape together the funds for a new engine (as there is nothing of consequence to rescue from this one) however we don't currently have line of site of when this will happen. We are have put our Westfield Aerorace up for sale to fund a new engine but obviously have to wait for this to sell first.

It never rains but it pours!!

Storer

Original Poster:

5,024 posts

238 months

Wednesday 23rd May 2012
quotequote all
macgtech said:
Hi Paul,

The good news is that the new gearbox will be here in the next couple of weeks. We are also having the rear hubs modified to take stronger stubshafts and bigger bearings as we have had a spate of failures.

The bad news is that we retired from the Snetterton round due to an engine failure. The bottom end of cylinder 6 failed, destroying the block, crank, camshaft and sump, and the piston has also damaged the head. We are trying to scrape together the funds for a new engine (as there is nothing of consequence to rescue from this one) however we don't currently have line of site of when this will happen. We are have put our Westfield Aerorace up for sale to fund a new engine but obviously have to wait for this to sell first.

It never rains but it pours!!
eek
Have you been walking under ladders or something. You wouldn't have any luck if it wasn't for all the bad luck you have had!!
I feel for you. It is hard enough to win when a car works.

Any idea of the cause of the bottom end failure? I have the same engine so would like to know if there is a possible problem to be aware of.

Paul

V8Dom

3,547 posts

225 months

Wednesday 23rd May 2012
quotequote all
Storer said:
Update:

There is free play between fork and slave cylinder rod so it looks like the clutch is just not up to the torque. So out it must come when the Factory have a replacement in stock.
I can probably use the car to help run in the engine until the new clutch arrives.

My own fault to try and keep costs down.


Paul
cant you install a longer rod??

macgtech

997 posts

182 months

Wednesday 23rd May 2012
quotequote all
Storer said:
eek
Have you been walking under ladders or something. You wouldn't have any luck if it wasn't for all the bad luck you have had!!
I feel for you. It is hard enough to win when a car works.

Any idea of the cause of the bottom end failure? I have the same engine so would like to know if there is a possible problem to be aware of.

Paul
I do wonder sometimes but things will soon turn round.

It appears that the rod itself failed, but its very difficult to tell. I don't think there is anything to worry about, I suspect the crash may have had an influence. The engine had very little running since so its more than likely the root cause.

Problem now is finding the budget for a new one!

Storer

Original Poster:

5,024 posts

238 months

Wednesday 23rd May 2012
quotequote all
V8Dom said:
Storer said:
Update:

There is free play between fork and slave cylinder rod so it looks like the clutch is just not up to the torque. So out it must come when the Factory have a replacement in stock.
I can probably use the car to help run in the engine until the new clutch arrives.

My own fault to try and keep costs down.


Paul
cant you install a longer rod??
Dom

There needs to be a bit of free play so that the clutch can fully engage/clamp. If there is no free play then the pressure plate will not be able exert full load on the friction plate.

Paul

738 driver

1,202 posts

216 months

Thursday 24th May 2012
quotequote all
Although you are on with resolving this Paul, for the future and others, there are UK and US companies able to replace /upgrade the diaphram in your existing unit.. So if your friction plate is not too worn/old during an engine upgrade, this offers a more economical option to full replacement with similar, improved capacity.

V8Dom

3,547 posts

225 months

Friday 25th May 2012
quotequote all
Storer said:
Dom

There needs to be a bit of free play so that the clutch can fully engage/clamp. If there is no free play then the pressure plate will not be able exert full load on the friction plate.

Paul
i know, but there is free play and there is free play.. how much have you got?

MarkWebb

983 posts

240 months

Sunday 27th May 2012
quotequote all
I am suffering from some minor confusion here. I am about to look at and if necessary replace my clutch which is slipping when engine reach power band in high gears. It has not done this before.
I understand that there needs to be a small amount of free play between the slave rod and the fork to allow full clamping. I also understand that the fork end will move towards the slave cylinder as the clutch wears.
In the past I have adjusted the rod on my clutch pedal to push the fork further to assist engaging gear particularly when the gearbox is cold.
If I have lost the free play between the fork and the slave then I understand that clamp force will be reduced. However will shortening the rod on the clutch pedal restore the free play at the slave?
From the above it seems that it should but I am not sure that it will. Obviously if slave piston is fully retracted then adjustment will not work.

spatz

1,783 posts

209 months

Sunday 27th May 2012
quotequote all
I understand that the pressure plate is always pushing the slave clyinder rod to its end position and there cannot much free play, however it could theoritically be that the rod is pushed against the end of the cylinder and then you would engage your clutch by screwing the cylinder on the gear box. Not to mention that this would be a quite tight fit.
This however should never happen with the orignal take cylinder, as the travel of the cylinder is determined by the mechanic of the whole assembly. So even with a complete worn out clutch disc your rod assemby should not touch the end of the cylinder.
With the clutch pedal adjustment you can minimize travel and control point of engagement but not really engage the clutch unless you have your foot on the pedal or a strong retracting spring installed. You could adjust it to a point where it is not fully engaging if the travel is not enough tough.
With clutch disc wearing out what will happen is that the pressure plate will move towards engine and therefore pushing back the rod of the take cylinder further back in the assembly as there is the fork that is hinged in the gear box.
I am ok with my LS7 and enforced clutch from the factory with a G50 and I did 6500km so far. Maybe your pressure plate is already tired and the spring force is not generating enough friction to avoid slipping.


MarkWebb

983 posts

240 months

Sunday 27th May 2012
quotequote all
Thanks Ewe.
I am just starting on it now having spent yesterday fixing the Radical.
I am doing a trackday at Silverstone tomorrow with the Radical and I hope to take the Ultima as well for some leisurely laps without the worry of loosing my license!