915 gearbox issues
915 gearbox issues
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Discussion

james280779

Original Poster:

1,931 posts

259 months

Friday 13th July 2012
quotequote all
as above,

I let a friend have a drive last night, he kept forcing it into gear instead of waiting until it was ready. I actually stopped him driving it after about 2 miles due to it.

Now I have an issue which literally started straight after.

It changes great as usual all the way up to fifth, however once in fifth I cant get it out. Its locked in and until I force it it wont come out - and I really have to force it.

There is no crunching in any other gear and reverse works fine.

supermono

7,464 posts

278 months

Friday 13th July 2012
quotequote all
Without knowing gearboxes I'd be inclined to think he'd put something out of adjustment in the stick/cable area by forcing it. Hope it's simple like that, presumably his sympathy for you equalls his sympathy for your gearbox selector mech?

SM

Rrroro

452 posts

185 months

Friday 13th July 2012
quotequote all
james280779 said:
as above,

I let a friend have a drive last night, he kept forcing it into gear instead of waiting until it was ready. I actually stopped him driving it after about 2 miles due to it.

Now I have an issue which literally started straight after.

It changes great as usual all the way up to fifth, however once in fifth I cant get it out. Its locked in and until I force it it wont come out - and I really have to force it.

There is no crunching in any other gear and reverse works fine.
I'll keep an eye out for you in the news ("Man shoots friend for damaging Porsche")! Make sure you pass him the bill, I bloody would.

steve singh

3,995 posts

203 months

Friday 13th July 2012
quotequote all
If I drive anybody elses car, I treat it with kid gloves...given that I'm very sympathetic with my own car that is saying something!

Hope you get it sorted - might be worth dropping Mike at S&C a line.

NorthEast

322 posts

267 months

Friday 13th July 2012
quotequote all
james280779 said:
as above,

I let a friend have a drive last night, he kept forcing it into gear instead of waiting until it was ready. I actually stopped him driving it after about 2 miles due to it.

Now I have an issue which literally started straight after.

It changes great as usual all the way up to fifth, however once in fifth I cant get it out. Its locked in and until I force it it wont come out - and I really have to force it.

There is no crunching in any other gear and reverse works fine.
Hi may be just the shifter coupler slipped, it's behind the seats, pull back the carpet and there is an inspection cver to remove to get at it.

Get your self across to impactbumpers.com-loads of advice on this.

Henry-F

4,791 posts

275 months

Friday 13th July 2012
quotequote all
Before you start stripping things down try twisting the gear lever straight again. What can happen is the gear lever rotates in the receiving socket. You need to hold the base of the lever below or just on the curve then rotate straight using the gear knob. You are looking to get it aligned fore and aft with the car.

I have bought 4 speed cars which suddenly become 5 speed cars again once the lever is aligned properly smile

I'll bet you a bottle of something cold that is your problem.

Good luck.

Henry smile

lindsayhbrown

173 posts

231 months

Sunday 15th July 2012
quotequote all
My 915 box does this occaisionally and I have found if I push the gearlever forward slightly it will disengage easily, had the 'box rebuilt recently but this trait still exists so if anyone has the definitive answer I would be interested too

Geneve

4,018 posts

249 months

Sunday 15th July 2012
quotequote all
The 915 gearbox is fine on early cars. It has a slower gate than the G50 and is best not rushed. Fitting a short shift reduces the gate but generally worsens the change quality.

The 915 actually feels better (more natural) in lhd 911s, where only 5th is a reach.

It is lighter, and Dr Konradsheim apparently had a pre-production 911 'Club Sport' with a 915 gearbox that benefitted from less weight and parasite drag.

Personally, though, if I were looking for a 3.2 Carrera, I'd rather have the G50 and hydraulic clutch.

rubystone

11,254 posts

289 months

Sunday 15th July 2012
quotequote all
Henry is bang on. Mike Chadwick, with all due respect is confusing the issue and has clearly not tried a 915 with a correctly fitted FACTORY shortshift smile

Solarized

442 posts

171 months

Sunday 15th July 2012
quotequote all
My old Targa had a rebuilt 915 gearbox and aside from being a little bit stiff going into 2nd from cold it was faultless for the 3 years I owned the car.

I had read that the G50 was the stronger of the two however I grew to enjoy using the 915 box and always treated it with mechanical sympathy. Anyone using or having a go in your car really should be treating it with utmost respect IMHO.

Good luck OP!

Geneve

4,018 posts

249 months

Sunday 15th July 2012
quotequote all
rubystone said:
Henry is bang on. Mike Chadwick, with all due respect is confusing the issue and has clearly not tried a 915 with a correctly fitted FACTORY shortshift smile
biggrin - actually, my 915 does have a correctly adjusted factory s/s, fitted by Jeff Moyes.

The guys at JZM pointed out the problems with a s/s, so I had it removed temporarily, but later had it re-fitted, and now understand the differences.

Agree, the whole selector fork, actuator mechanism needs to be correctly adjusted and lubricated, but still pays not to rush it.


james280779

Original Poster:

1,931 posts

259 months

Monday 16th July 2012
quotequote all
Henry-F said:
Before you start stripping things down try twisting the gear lever straight again. What can happen is the gear lever rotates in the receiving socket. You need to hold the base of the lever below or just on the curve then rotate straight using the gear knob. You are looking to get it aligned fore and aft with the car.

I have bought 4 speed cars which suddenly become 5 speed cars again once the lever is aligned properly smile

I'll bet you a bottle of something cold that is your problem.

Good luck.

Henry smile
I noticed yesterday the gear diagram was at an angle - I will try this as soon as I get home. thanks

james280779

Original Poster:

1,931 posts

259 months

Monday 16th July 2012
quotequote all
Ok,

twisted gearstick round, as soon as I slide it into 5th it turns back around to its original position about 30 degrees to the left. keeps doing it.

any ideas, this is obviously the issue

NorthEast

322 posts

267 months

Monday 16th July 2012
quotequote all
Hi, I think the the upper and lower lever sections of the gear lever are factory-joined with an epoxy-glue maybe this has failed.

Henry-F

4,791 posts

275 months

Tuesday 17th July 2012
quotequote all
Get it lined up correctly then a spot of weld to stop the arm from twisting round.

Henry smile

james280779

Original Poster:

1,931 posts

259 months

Tuesday 24th July 2012
quotequote all
I have spoken to the only garage here in NT that deals with Porsches, He is telling me its the bushes.

Is this correct (he has exactly the same info as posted on here). I dont trust the guy but there is absolutely nowhere else I can take it.

If it is the spot weld thing, is this easy to do? how do I access the gear levers to have a look?

sorry to be a pain but I have never worked on anything like this before and I am a little worried about making it worse (undrivable)

thanks

NorthEast

322 posts

267 months

Tuesday 24th July 2012
quotequote all
james280779 said:
I have spoken to the only garage here in NT that deals with Porsches, He is telling me its the bushes.

Is this correct (he has exactly the same info as posted on here). I dont trust the guy but there is absolutely nowhere else I can take it.

If it is the spot weld thing, is this easy to do? how do I access the gear levers to have a look?

sorry to be a pain but I have never worked on anything like this before and I am a little worried about making it worse (undrivable)

thanks
Have a look at the 4th post

http://forums.pelicanparts.com/porsche-911-technic...

You need to lift the gear shift rod gaiter to have a look at your gear lever. There is also load of advice on pelican about checking and changing if needed the various bushing in the shift linkages.

james280779

Original Poster:

1,931 posts

259 months

Monday 30th July 2012
quotequote all
fixed with spotweld - the mechanic was telling me bushes needed doing etc etc.

30 minute job with a mate who is a welder - 29 minutes 35 seconds to move upholstery and 25 seconds welding.

cost = 1 beer
quoted cost by mechanic - (teeth suck noise) its gonna be expensive.

wonder why alot of mechanics have a bad rep??

Wozy68

5,436 posts

200 months

Monday 30th July 2012
quotequote all
james280779 said:
fixed with spotweld - the mechanic was telling me bushes needed doing etc etc.

30 minute job with a mate who is a welder - 29 minutes 35 seconds to move upholstery and 25 seconds welding.

cost = 1 beer
quoted cost by mechanic - (teeth suck noise) its gonna be expensive.

wonder why alot of mechanics have a bad rep??
I'm always a little wary with this attitude. Yes he could quote zillions, but then he could have got a welder out like you have and quoted a few quid. But if he quoted a 30 minute job and it wasn't, then what happens?
I make furniture for a living, and that 10 minute quick job a punter believes it is, can easily become an all dayer if there's more than meets the eye when you start.

Not trying to cause trouble, just sometimes it's easy to imagine that someones trying to rip you off, when in fact they are either not, or covering for the unexpected.

Saying that, if he charged for an all dayer and it only took 30 minutes. Well he's a ripping off slime ball.


james280779

Original Poster:

1,931 posts

259 months

Tuesday 31st July 2012
quotequote all
Wozy68 said:
I'm always a little wary with this attitude. Yes he could quote zillions, but then he could have got a welder out like you have and quoted a few quid. But if he quoted a 30 minute job and it wasn't, then what happens?
I make furniture for a living, and that 10 minute quick job a punter believes it is, can easily become an all dayer if there's more than meets the eye when you start.

Not trying to cause trouble, just sometimes it's easy to imagine that someones trying to rip you off, when in fact they are either not, or covering for the unexpected.

Saying that, if he charged for an all dayer and it only took 30 minutes. Well he's a ripping off slime ball.
I agree normally but..... previous experience dictates he is a ripping off slimeball. I vowed never to go to him again but needed work done fast so thought I would give him a second chance. I fully explained along with advice from other owners. mechanic kept stating I was wrong and definately bushes. I let him go for ages. It concluded with him telling me he was ordering the bushes despite me saying- 'don't you want to have a look first'?? I repeated the symptoms, the fact up until this sudden problem the gears were 100% fine and bushes had not long been changed.

If he had a look (and I would be more than happy to pay for his time) and then said 'bushes' I might of listened.

this is the same mechanic who charged me nearly $1,000 for a two hour labour job (single person) with all parts supplied!!!!!