VW Transporter T3 1.6TD problem
VW Transporter T3 1.6TD problem
Author
Discussion

camelotr

Original Poster:

570 posts

198 months

Saturday 28th July 2012
quotequote all
Greetings,

I have some problems with my T3, and I would be happy to hear Your opinions.

The symptoms:
- car is running rough between 1200-2000rpm. When the boost comes in, it gets smooth(er). No excessive smoke, power is there, idle is smooth, starts on the buttom.

Soo far:

- checked the high pressure pump - ok.
- injectors checked - all ok.
- fuel filter replaced.
- turbo checked - ok.
- valve/injection timing checked, belt replaced.
- camshaft shows no sign of wear.

???

powerstroke

10,283 posts

190 months

Sunday 29th July 2012
quotequote all
camelotr said:
Greetings,

I have some problems with my T3, and I would be happy to hear Your opinions.

The symptoms:
- car is running rough between 1200-2000rpm. When the boost comes in, it gets smooth(er). No excessive smoke, power is there, idle is smooth, starts on the buttom.

Soo far:

- checked the high pressure pump - ok.
- injectors checked - all ok.
- fuel filter replaced.
- turbo checked - ok.
- valve/injection timing checked, belt replaced.
- camshaft shows no sign of wear.

???
EGR valve ???

camelotr

Original Poster:

570 posts

198 months

Sunday 29th July 2012
quotequote all
No EGR valve.

cptsideways

13,884 posts

282 months

Sunday 29th July 2012
quotequote all
Old skool system? sounds like a sticky injector, they have a break off pressure around 260-280psi I think when working correctly, sounds like one might be up the duff.


ETA: One trick worth trying, pop the injectors out of the head & clean the nozzles up, had something similar on a couple of VAG Tdi's & cleaning the coked up nozzles cured them.

camelotr

Original Poster:

570 posts

198 months

Sunday 29th July 2012
quotequote all
I have four denzo injectors nearly new (8000kms), although I just had them pressure tested. All fine.

cptsideways

13,884 posts

282 months

Sunday 29th July 2012
quotequote all
Exactly which engine code / injector system is it?

camelotr

Original Poster:

570 posts

198 months

Sunday 29th July 2012
quotequote all
JX 1.6TD

Pumaracing

2,089 posts

237 months

Tuesday 31st July 2012
quotequote all
Hi Gergo,

Sorry I haven't been in touch recently. No internet for some time after selling my house. In a new house now up in bonny Scotland a long way from where I used to live. Can't help with your diesel engine problems I'm afraid. Not my forte. I'll email you.

Dave

MotorPsycho

1,126 posts

241 months

Friday 3rd August 2012
quotequote all
Run the same engine in a mk2GTD, could be a leak in a fuel line or injector hard line? Getting air into the system. My idle was lumpy and there was a leak at the top of one injector.

Possible coolant into the combustion chambers?

Bit more info, does it do it cold, warm or any specific conditions? Was it ok before and changed?

What figure is the pump timed to? (using a dial gauge in the bolt hole between the injector bosses on the right of the pump) 1.00mm is standard but these are all a bit old and loose now so a bit more timing often helps, around 1.03-1.05mm


Edited by MotorPsycho on Friday 3rd August 11:05