Brakes. and brake bias.... Suggestions please?
Brakes. and brake bias.... Suggestions please?
Author
Discussion

shithotfast

Original Poster:

1,134 posts

297 months

Sunday 22nd August 2004
quotequote all
I have the older Ford brakes, but with both the front and rear clys the same size. I think the new larger brakes use 2 cly sizes for front and rears? My question is, it must be the same principle what ever type of brakes? My problem is - even with the brake bias bar fully over, I can never get the rears to lock-up, even on gravel. So is it because the bias is not enough (hence the mix of clys front and rears on the larger brakes??) The factory used to supply only 2 clys of the same size, and didnt really comment further... The fronts lock up if pushed fine... and I know I dont want the rears to lock up too soon, but worried I am not getting enough brake action from the rears... Any one got any ideas? I have though of trying a cly size change on the rears..?

steve_D

13,802 posts

287 months

Sunday 22nd August 2004
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Sounds like a size change is in order.
My AP setup has different sizes.

You have checked the rear pistons are free?

Steve

builder

1,225 posts

271 months

Sunday 22nd August 2004
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Unless you are certain of the condition, you might want to replace the brake fluid and bleed the system again.

Cabby

3,949 posts

293 months

Sunday 22nd August 2004
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Paul - You say the rears won't even lock on gravel! I would check that you have no kinks in the pipes leading to the rears, that the pistons are free and as suggested, try replacing the fluid and bleed the system.

You may also want to check the assembly of the bias bar. If not inserted right at the begining then it wont be effective. You may have started off with far too much front bias.

Paul.

USCANAM

514 posts

288 months

Sunday 22nd August 2004
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Paul
As mentioned before, check operation of your bias mechanism. Make sure that you are adjusting it correctly. If you're sure that it's OK, here's the method to get the brake bias in the ball park (an American term meaning "getting it close") as recommended by the master Carroll Smith, who recently has driven off to that big race track in the sky!!.


Put the car on 4 jacks.
Have someone sit in the drivers seat, and hold the steering wheel so it can't turn.
Rotate the front wheel, and have the driver apply the brake until the wheel won't turn. Use a fair amount of effort.
Holding that brake pressure, the rear wheel should just be able to be rotated (almost locked) using the same effort as applied to the front wheel. Make bias adjustments until this condition can be achieved. If it can't, you have a mechanical or hydraulic problem.
This method is very easy to do on an open wheel car, more difficult on a closed wheel car, but is fairly easy on the Ultima since the clips can be opened.
Final adjustments are done on the street or track.
Jack

k wright

1,039 posts

288 months

Monday 23rd August 2004
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Jack perfectly described the procedure used in the book. It also mentions that the bias bar should only be used to adjust for changing conditions and that master cylinder size should be used to set brake bias.

shithotfast

Original Poster:

1,134 posts

297 months

Monday 23rd August 2004
quotequote all
thanks guys... I can get the rears to lock up on the stands, and can't rotate with my hands, so the general operation looks fine IE no air locks etc, I assume as the rear tyres are much wider that the amount of power needed is more to stop the rears. Question: is there any way I have fitted the bias bar wrong? Ie is it "handed". I guess a rolling road will tell me how much the rears are "stoping". What size clys do you guys fit on front and rear?

greenv8s

31,014 posts

313 months

Monday 23rd August 2004
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With equal size master cylinders, you may well be running out of mechnical travel on the balance bar. The slave cylinders will be very different sizes front and back so your balance bar will need to move a long way to allow for the extra displacement. Ideally the master cylinders would be sized to match the slaves so that both cylinder have similar travel if you see what I mean. Also, it would be worth going back for yet another check to make absolutely sure you are adjusting it the right way, in fact try adjusting it the other way just in case!

bigmack

553 posts

289 months

Monday 23rd August 2004
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On my sports with equal size masters and equal size calipers, I am only able to adjust the bias bar as far as 40%Front and 60%Rear as measured with my SPA bias gauge. Not sure if it helps or not since you are running different size calipers front and rear.
Cheers!
-Mack