finding tdc for cam change
finding tdc for cam change
Author
Discussion

chrisdurham

Original Poster:

310 posts

176 months

Sunday 17th February 2013
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hello. im in the process of stripping the chim to change the cam. how should I set it to tdc as ive read the pulley marks can sometimes be wrong

Engineer1949

1,423 posts

174 months

Sunday 17th February 2013
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if you are worried the marks are out, although i cant see why check with a thin rod in number one cylinder and feel as it proceeds up the bore ,once at approx tdc make a suitable mark on the rod that you can reference and rotate the engine first clockwise to the mark and mark the pulley then anticlock to the mark i.e. slightly ahead of tdc and then slightly after tdc mark the pulley with chalk in both positions then exactly half way will be exactly tdc


john

TVR Beaver

2,874 posts

210 months

Sunday 17th February 2013
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Are your heads on or off?

If on, you need a dead stop and cycle it either side of TDC as said above... Not keen on this as you not sure where its hitting the piston ples your going the wrong way on one of the directions.

If your heads are off, use a DTI and rotating it clockwise half the angle between say 0.05mm before TDC and 0.05mm after smile

spend

12,581 posts

281 months

Sunday 17th February 2013
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The 'myth' about pulley marks stems from the old preserps where an adjustable pointer was bolted to the timing cover & had to be set. This wasn't too much of a problem as the little ends were in the middle of the piston so TDC was easy to derive with the dead stop & half the angle method (although piston canting in rings dictates the dead stop should be a point at the centre of the piston if you really want to be goemetrically accurate). However many folks shifted the pointer so it was out, or even forgot to set /reset it on re-assembly / maintenance work which is why that pointer earned the reputation of being unreliable.

However the later cars have it cast in to the casing so it is not adjustable, these also have pistons with offset gudgeon pins. With the offset pins the piston motion is not symmetrical about TDC, its effectively a slight crank so using the dead stop method will not result in TDC & those pedantics use that to criticise the std timing mark littl erealizing that their method & logic is flawed. Unless you really know what you are doing trust the cast in timing mark if you have it (all RV8s post 4.2 had offset wrist pins BTW).

Mr Supercharged

499 posts

187 months

Sunday 17th February 2013
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I checked my 1997 Serp 4.0 with a dial gauge in number 1. I found that this correlated exactly with the 0 degree mark on the damper aligning with the ignition pointer. So I would agree with Spend in so much as the marks are accurate. Do not confuse the 0 degree marker with the slot milled in the damper though. You need to look closely at the damper to see the timing marks. I never did know what the the milled slot is for????

Mr Supercharged

499 posts

187 months

Sunday 17th February 2013
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Picture for clarification


Mr Supercharged

499 posts

187 months

Sunday 17th February 2013
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You can see the milled slot in this one!


chrisdurham

Original Poster:

310 posts

176 months

Monday 18th February 2013
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hello its a pre serp

spend

12,581 posts

281 months

Monday 18th February 2013
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You need the dead stop as close to TDC as possible, no more than 6degs as the final split to minimize the odd path & dwell from offset pins.

The easiest tool Ive found is to smash up a spark plug then tap the centre, so you can fit a bolt (set screw) and lock nut to use as the dead stop.

TVR Beaver

2,874 posts

210 months

Monday 18th February 2013
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My TDC was 2 deg out on the old and new damper when measured against the cast marker on the case.. So guess its crank keyway.... smile

blitzracing

6,422 posts

250 months

Monday 18th February 2013
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My experience with setting up a dial gauge for TDC. (2/3 way down page). Setting the new cam location with variable timing sprocket did take some time to get spot on.

http://www.g33.co.uk/tuning.htm