Removing body on '97 4.2 Cerb
Removing body on '97 4.2 Cerb
Author
Discussion

macgtech

Original Poster:

997 posts

183 months

Tuesday 5th March 2013
quotequote all
Hi guys,

Got a 97 Cerb 4.2 which seems to have some rot on the chassis in various places - we have all the kit to do the repair work, but not sure on how tricky it is to remove the bodywork to inspect the whole chassis and carry out the repairs - anyone done this, or is there any information available for this anywhere?

Thanks in advance

ukkid35

6,395 posts

197 months

Tuesday 5th March 2013
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Tanguero

4,535 posts

225 months

Tuesday 5th March 2013
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Less than 10 min...

Byker28i

85,458 posts

241 months

Tuesday 5th March 2013
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Phone Neil Garner, give him credit card details, wait. (Copyright fubar)

ukkid35

6,395 posts

197 months

Tuesday 5th March 2013
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Where's djstevec?

gruffalo

8,100 posts

250 months

Tuesday 5th March 2013
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Byker28i said:
Phone Neil Garner, give him credit card details, wait. (Copyright fubar)
Dunbar wouldn't do this........................he would phone Austec!!

I on the other hand would phone STR8SIX, but he is in the middle of putting 4 back together at the moment so would have to wait a while.

andrewlloyd

193 posts

166 months

Wednesday 6th March 2013
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gruffalo said:
Dunbar wouldn't do this........................he would phone Austec!!

I on the other hand would phone STR8SIX, but he is in the middle of putting 4 back together at the moment so would have to wait a while.
No they would send it to willow sports cars in newark 6month wait at a guesd

Tanguero

4,535 posts

225 months

Wednesday 6th March 2013
quotequote all
In all seriousness, if you want to do it youself it is not particularly difficult to take the body off. I did mine single handed over a long weekend.

Once the engine is out, it is mostly a case of undoing bolts (or cutting the recalcitrent ones!) And having a suitible support that let's you tilt the shell as it comes off the chassis. The official procedure is in the workshop manual.

Be warned though, shipwrights dissease sets in very rapidly and costs escalate sharply once you start replacing parts on the basis that "I might as well do it while the body is off".

Edited by Tanguero on Wednesday 6th March 07:42

gruffalo

8,100 posts

250 months

Wednesday 6th March 2013
quotequote all
andrewlloyd said:
gruffalo said:
Dunbar wouldn't do this........................he would phone Austec!!

I on the other hand would phone STR8SIX, but he is in the middle of putting 4 back together at the moment so would have to wait a while.
No they would send it to willow sports cars in newark 6month wait at a guesd
The Chassis would indeed go to Willow Sports Cars, the rebuild tends to get done on site in Oxfordshire.

macgtech

Original Poster:

997 posts

183 months

Wednesday 6th March 2013
quotequote all
Tanguero said:
In all seriousness, if you want to do it youself it is not particularly difficult to take the body off. I did mine single handed over a long weekend.

Once the engine is out, it is mostly a case of undoing bolts (or cutting the recalcitrent ones!) And having a suitible support that let's you tilt the shell as it comes off the chassis. The official procedure is in the workshop manual.

Be warned though, shipwrights dissease sets in very rapidly and costs escalate sharply once you start replacing parts on the basis that "I might as well do it while the body is off".

Edited by Tanguero on Wednesday 6th March 07:42
Thanks Tang, if the process and bolts etc is in the workshop manual it should be ok. Does the engine need to be removed?

Tanguero

4,535 posts

225 months

Wednesday 6th March 2013
quotequote all
macgtech said:
Thanks Tang, if the process and bolts etc is in the workshop manual it should be ok. Does the engine need to be removed?
I did my body lift with the engine in and djstevec's with the engine out. Having done it both ways it is massively easier to take the engine out first. You are going to want to take it out of the chassis for repair anyway so will need to disconnect it either way. Definitely and absolutely take it out first!

FUBAR

17,065 posts

262 months

Wednesday 6th March 2013
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gruffalo said:
Dunbar wouldn't do this........................he would phone Austec!!

gruffalo

8,100 posts

250 months

Wednesday 6th March 2013
quotequote all
FUBAR said:
gruffalo said:
Dunbar wouldn't do this........................he would phone Austec!!
IPad spell checked you there Nick, sorry.

FUBAR

17,065 posts

262 months

Wednesday 6th March 2013
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The shrug was for the statement as in "of course I would" not for getting my name wrong lol

Mad Mark

2,345 posts

256 months

Friday 8th March 2013
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Thats a cool video. Bit scary when the face appears at the camera tho lol Love the music too.
what is supporting the engine and G.box?

Luckyone

1,086 posts

256 months

Friday 8th March 2013
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Here's a link to my full guide to lifting the body deatiling all the bolts etc. Should be what you are after.

ukkid35

6,395 posts

197 months

Friday 8th March 2013
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Mad Mark said:
what is supporting the engine and G.box?
Andy @ APM's workshop and Steve's bathroom floor.

There was a lot of prep work before we started that day; as well as pulling the engine and gearbox, most of the interior had already been removed.

Mad Mark

2,345 posts

256 months

Saturday 9th March 2013
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ukkid35 said:
Mad Mark said:
what is supporting the engine and G.box?
Andy @ APM's workshop and Steve's bathroom floor.

There was a lot of prep work before we started that day; as well as pulling the engine and gearbox, most of the interior had already been removed.
Oh! It looked like the engine was still in the car but then I did wonder if the guy had turned into a ghost when he stood in the engine bay as his legs would have been in the engine. lol

Tanguero

4,535 posts

225 months

Saturday 9th March 2013
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Its a skill I have been perfecting...

Byker28i

85,458 posts

241 months

Sunday 10th March 2013
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Should have added...

Look at body removed from chassis




Look at bits removed to allow body removed from chassis





Look in horror at rusty bits



Wait a couple of months


and agree to replace lots of bits whilst it's apart smile