HELP - Why is my airsource heat pump freezing up?

HELP - Why is my airsource heat pump freezing up?

Author
Discussion

flyingjase

Original Poster:

3,092 posts

244 months

Monday 29th April 2013
quotequote all
Just turned my airsource heat pump back on 1 week ago, it raised the water temp from 11 to 14 then froze up (see pic) and the fan stopped.

I know it's still a bit cold but I typically get air temp plus 10 degrees as my water temp, so any ideas why it's frozen?

This happened 2 days ago and no sign of melting either despite the above freezing air temp and the actual heater having stopped.

Google doesn't seem to throw up much.

Many thanks


JM

3,170 posts

219 months

Monday 29th April 2013
quotequote all
It looks like there could be a problem with its de-frost stat/controller.

What make and model is it?

Turning it of for a while should allow it to clear.

Edit to say; I missed the bit about the fan having stopped, it could be a problem with the fan or motor. If the fan fails they will ice up.


Edited by JM on Monday 29th April 19:32

Layacable

818 posts

221 months

Monday 29th April 2013
quotequote all
Also check the outdoor air temperature sensor, if you can remove the senor, check its resistance at room temperature.

It should state what it wants to read in your tech manual.


As stated could be anything from the reversing valve/defrost valve to the fan itself being borked....

More info will help.

flyingjase

Original Poster:

3,092 posts

244 months

Tuesday 30th April 2013
quotequote all
Thanks, the pump is a Calorex Pro-Pac 22 Y which is (or at least was when I bought it) the largest pump I could buy on single phase. It's an extended season pump that is supposed to operate at temps as low as minus 15.

I've pulled the paperwork and it's still under warranty, so I'm going to try and get an engineer out.

JM

3,170 posts

219 months

Tuesday 30th April 2013
quotequote all
They've had problems with some of the de-frost stats on some of the Calorex range.

I suspect that'll be your problem.

Where are you based?


flyingjase

Original Poster:

3,092 posts

244 months

Tuesday 30th April 2013
quotequote all
JM said:
They've had problems with some of the de-frost stats on some of the Calorex range.

I suspect that'll be your problem.

Where are you based?
Thanks, been onto them this morning and they didn't fight sending someone out.

Based South Bucks

JM

3,170 posts

219 months

Tuesday 30th April 2013
quotequote all
flyingjase said:
Thanks, been onto them this morning and they didn't fight sending someone out.

Based South Bucks
They're normally pretty good with warranty claims.


Just checking I wasn't to expect a phone call!


Hope you get it fixed ok.



caziques

2,693 posts

181 months

Tuesday 30th April 2013
quotequote all
Could also show low refrigerant.

Heat pumps will freeze with air temperatures around 5c, but should auto defrost. Freezing at say 10c is a good indicator of low refrigerant caused by a leak.

JM

3,170 posts

219 months

Tuesday 30th April 2013
quotequote all
caziques said:
Could also show low refrigerant.

Heat pumps will freeze with air temperatures around 5c, but should auto defrost. Freezing at say 10c is a good indicator of low refrigerant caused by a leak.
Low refrigerant wont cause the fan to stop though.


JM

3,170 posts

219 months

Friday 3rd May 2013
quotequote all
Any update?


flyingjase

Original Poster:

3,092 posts

244 months

Friday 3rd May 2013
quotequote all
JM said:
Any update?
Yes, they came and fixed it yesterday, it was a 5 min job to replace the frost stat relay. Apparently this is a known fault on the Calorax heaters as they were having problems with the supplier of this relay. They claim that they have switched suppliers and there are no longer any issues.

They turned the heater back on some time yesterday afternoon and I have already raised the pool temp by 2 degrees so that is a promising sign.
Saturday
quotequote all
Hi. I have this freezing problem with my calorex ipt16alx

It seems to totally freeze up before going into a defrost cycle.

So, the temp outside yesterday was 24 degrees, and this morning around 18 degrees, but when I checked the temp at 7.45am it had totally frozen. So the weather is really nice and far from severely cold.
Each day I check it and it is frozen amd then goes into defrost cycle . I'm being told this is normal, but according to this forum, it clearly isn't.

It is the first time the heat pump has been used, and it's been on for 8 days constantly.
The idea for economy, was to turn it off when it reached 30 degrees, and then just turn it on for an 8h cycle at night, but I am having to keep it on constant because of the freezing.
Any ideas?

NumBMW

901 posts

142 months

Yesterday (01:31)
quotequote all
What needs to get to 30 degrees before it turns off?

Is it new, or have you just moved into a property with it?
It shouldn’t be anywhere near freezing up in this weather.

Not the same model, but I’ve had mine running for 2 weeks solid drying a floor out in a new build, it’s never frozen once.

Cheib

24,279 posts

188 months

Yesterday (07:02)
quotequote all
NumBMW said:
What needs to get to 30 degrees before it turns off?
Swimming pool I’d imagine
Yesterday (15:46)
quotequote all
Yeah swimming pool. Sorry I forgot to put that

LastPoster

2,906 posts

196 months

Yesterday (15:52)
quotequote all
Freezing in high ambient conditions, like way above zero degrees is a symptom of low evaporator (the external heat exchanger) temperature/pressure. Possibly a slight shortage of refrigerant or a failure of a control valve or sensor. If is a refrigerant leak it will slowly get worse, then stop working altogether

Matt p

1,064 posts

221 months

Yesterday (16:24)
quotequote all
AirSourceEssex said:
Hi. I have this freezing problem with my calorex ipt16alx

It seems to totally freeze up before going into a defrost cycle.

So, the temp outside yesterday was 24 degrees, and this morning around 18 degrees, but when I checked the temp at 7.45am it had totally frozen. So the weather is really nice and far from severely cold.
Each day I check it and it is frozen amd then goes into defrost cycle . I'm being told this is normal, but according to this forum, it clearly isn't.

It is the first time the heat pump has been used, and it's been on for 8 days constantly.
The idea for economy, was to turn it off when it reached 30 degrees, and then just turn it on for an 8h cycle at night, but I am having to keep it on constant because of the freezing.
Any ideas?
Is the fan running at full speed?. If approaching freezing temp on the coil the fan should be at full bore.

If you put the coil temp sensor in a cup of ice does it initiate a defrost cycle?.

What’s the location of the unit? Is it covered or right up against a wall?.

There’s a few things to check before we go down the refrigeration route, but if all above checks out ok it will be a good idea to get a set of gauges on it.

OutInTheShed

10,713 posts

39 months

Yesterday (16:29)
quotequote all
LastPoster said:
Freezing in high ambient conditions, like way above zero degrees is a symptom of low evaporator (the external heat exchanger) temperature/pressure. Possibly a slight shortage of refrigerant or a failure of a control valve or sensor. If is a refrigerant leak it will slowly get worse, then stop working altogether
It's freezing because the evaporator is below zero and the air is humid because it's near a bloody swimming pool.

It should switch off or modulate to keep the evaporator above zero.

Possibly the evaporator would stay above zero if the airflow was better.

Or turn the power down to match the airflow you have,

caziques

2,693 posts

181 months

Yesterday (17:18)
quotequote all

Yes, probably low refrigerant, could be a control/sensor issue.

Quite an easy job to take the refrigerant out and weight it.

If it is more than 10% low, it is very likely there is an internal leak in the heat exchanger. Two choices - fit another heat exchanger - fit another heat pump.

Do NOT pay to simply top up the refrigerant - it will still leak.

And yes, I have had many leaking heat exchangers over the years. They cannot be repaired.

essayer

10,057 posts

207 months

Yesterday (17:44)
quotequote all
Weirdly my pool ASHP also started doing defrost cycles today only just recommissioned it.. hope it doesn’t have a leak frown