New rocket fuel

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MartG

Original Poster:

20,695 posts

205 months

Saturday 18th May 2013
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The US Air Force have developed a new fuel to replace the highly toxic, unstable, and very difficult to handle hydrazine used in many rockets at present. It is an 'ionic fluid' that is reportedly less toxic to humans than caffeine, easy to handle, more efficient, and it's combustion products are also relatively benign - only problem is that it's combustion temperature is so much higher that no current engine could burn it without melting frown

I'm sure they'll soon develop engines that can use it though

http://www.space.com/21185-new-rocket-fuel-helps-n...

Simpo Two

85,558 posts

266 months

Saturday 18th May 2013
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More important than 'greeness', what about power-to-weight ratio?

Secondly, the chemistry:

'The main ingredient in M315E is hydroxyl ammonium nitrate.'

'when combusted, M315E only throws off nontoxic gasses like water vapor, hydrogen and carbon dioxide'.


So where does all the nitrogen from the ammonium and the nitrate go?

MartG

Original Poster:

20,695 posts

205 months

Saturday 18th May 2013
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Simpo Two said:
More important than 'greeness', what about power-to-weight ratio?
I think that's part of the 'more efficient' bit, though they don't mention its likely specific impulse compared to a hydrazine engine.

MartG

Original Poster:

20,695 posts

205 months

Saturday 18th May 2013
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I've done a bit more searching, and while I can't find an actual figure for the specific impulse of M315E, it is variously reported as being denser than hydrazine ( so smaller tanks or more performance for same tanks ), higher specific impulse than hydrazine, and offering nearly twice the energy density of hydrazine. There are also some vague quotes that is will give a 50% improvement in propulsion efficiency.

Einion Yrth

19,575 posts

245 months

Saturday 18th May 2013
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That article suggests that this stuff is hard to get to ignite, surely a large part of the point of using hydrazine is that it goes bang at the drop of a hat. While potentially useful this new stuff isn't looking like any kind of substitute for hydrazine to me. Plus "green" when it's combustion products are water vapour and CO2? Can't see the AGW zealots considering it green under those circumstances.

ETA: Further research suggests that in use the reaction is catalysed, so new thruster designs but could replace hydrazine potentially.

Edited by Einion Yrth on Saturday 18th May 12:45

MartG

Original Poster:

20,695 posts

205 months

Saturday 18th May 2013
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Again the article doesn't mention whether the new fuel can be used in both roles that hydrazine is used in i.e. as a monopropellant with a catalyst or as a bipropellant with an oxidiser. If it can be used as a monopropellant then the ignition of it isn't an issue. Only if it is used as a bipropellant does ignition become a factor, and then only if it isn't hypergolic with the oxidiser in the way that hydrazine ( or more accurately MMH or UDMH in rocket applications ) is.

wiki said:
Hydrazine was first used as a rocket fuel during World War II for the Messerschmitt Me 163B (the first rocket-powered fighter plane), under the code name B-Stoff (hydrazine hydrate). When mixed with methanol (M-Stoff) and water it was called C-Stoff.[citation needed]

Hydrazine is also used as a low-power monopropellant for the maneuvering thrusters of spacecraft, and the Space Shuttle's auxiliary power units (APUs). In addition, monopropellant hydrazine-fueled rocket engines are often used in terminal descent of spacecraft. Such engines were used on the Viking program landers in the 1970s as well as the Phoenix lander and Curiosity rover which landed on Mars in May 2008 and August 2012, respectively.

In all hydrazine monopropellant engines, the hydrazine is passed by a catalyst such as iridium metal supported by high-surface-area alumina (aluminium oxide) or carbon nanofibers,[30] or more recently molybdenum nitride on alumina,[31] which causes it to decompose into ammonia, nitrogen gas, and hydrogen gas according to the following reactions:[citation needed]
1.3 N2H4 ¨ 4 NH3 + N2
2.N2H4 ¨ N2 + 2 H2
3.4 NH3 + N2H4 ¨ 3 N2 + 8 H2

Reactions 1 and 2 are extremely exothermic (the catalyst chamber can reach 800 ‹C in a matter of milliseconds,[30]) and they produce large volumes of hot gas from a small volume of liquid,[31] making hydrazine a fairly efficient thruster propellant with a vacuum specific impulse of about 220 seconds.[32] Reaction 3 is endothermic and so reduces the temperature of the products, but also produces a greater number of molecules. The catalyst structure affects the proportion of the NH3 that is dissociated in Reaction 3; a higher temperature is desirable for rocket thrusters, while more molecules are desirable when the reactions are intended to produce greater quantities of gas[citation needed].

Other variants of hydrazine that are used as rocket fuel are monomethylhydrazine, (CH3)NH(NH2) (also known as MMH), and unsymmetrical dimethylhydrazine, (CH3)2N(NH2) (also known as UDMH). These derivatives are used in two-component rocket fuels, often together with nitrogen tetroxide, N2O4, sometimes known as dinitrogen tetroxide. These reactions are extremely exothermic, and the burning is also hypergolic, which means that it starts without any external ignition source.

tapkaJohnD

1,945 posts

205 months

Tuesday 21st May 2013
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The Wiki article quoted above goves 800C for the temperature of a hydrazine rocket.
The Shuttle main engines ran at above 3000C.
I suspect that it's not heat technology that prevents the use of this new fuel, but the cost of nozzles that can stand the heat.
JOhn

MartG

Original Poster:

20,695 posts

205 months

Wednesday 22nd May 2013
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Yes - the shuttle engines used regeneratively cooled nozzles, but until now I guess hydrazine is too unstable to use for nozzle cooling

Simpo Two

85,558 posts

266 months

Wednesday 22nd May 2013
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It actually says 'the catalyst chamber can reach 800 ‹C in a matter of milliseconds' - it doesn't say what the eventual temperature is.

MartG said:
Yes - the shuttle engines used regeneratively cooled nozzles, but until now I guess hydrazine is too unstable to use for nozzle cooling
Hydrazine as a coolant?

MartG

Original Poster:

20,695 posts

205 months

Thursday 23rd May 2013
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Simpo Two said:
Hydrazine as a coolant?
No - I meant the new stuff is probably stable enough to cool a nozzle whereas hydrazine would probably just explode if you tried that.

Simpo Two

85,558 posts

266 months

Thursday 23rd May 2013
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I may have the wrong end of the stick but are you saying that the same chemical is both rocket fuel AND coolant? And if so, that you burn some to go forwards and spray a bit more, unburnt, on the nozzle...?

MartG

Original Poster:

20,695 posts

205 months

Thursday 23rd May 2013
quotequote all
Simpo Two said:
I may have the wrong end of the stick but are you saying that the same chemical is both rocket fuel AND coolant? And if so, that you burn some to go forwards and spray a bit more, unburnt, on the nozzle...?
Yes - many rocket engines use fuel as a coolant ( F-1, J-2, SSME, etc. ) - the nozzle is actually made up of hundreds of small tubes, through which the fuel passes before returning to the top of the engine and being injected into the combustion chamber



Edited by MartG on Thursday 23 May 10:51

annodomini2

6,868 posts

252 months

Thursday 23rd May 2013
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MartG said:
Yes - many rocket engines use fuel as a coolant ( F-1, J-2, SSME, etc. ) - the nozzle is actually made up of hundreds of small tubes, through which the fuel passes before returning to the top of the engine and being injected into the combustion chamber



Edited by MartG on Thursday 23 May 10:51
Some of the fuel, not all of it.

ETA: Some engines don't bother to return the fuel and just drop it out the bottom of the bell.

Simpo Two

85,558 posts

266 months

Thursday 23rd May 2013
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Ah, in tubes. Well I never. OK, thanks for explaining.

Twobad

69 posts

175 months

Wednesday 29th May 2013
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Hmm. HAN is notorious in rocketry circles. It's lovely and stable and you can handle it no problem. The difficulty is that as it degrades it autocatalyses. Ie the degredation products contain catalyst. So it'll sit there for ages behaving and then suddenly your experiment is all over the ceiling. At very high concentrations it also supercools easily. One minute it's liquid and seconds later solid.

If I remember right Iron is a favorite catalyst but the stuff can be safely used with stainless steel of the right grade. A fair amount of research has been done jnto HAN as it is very attractive as a rocket propellant (and can function as a monopropellant or oxidiser). I wonder if the US have found a way of taming the stuff at last. If they have it's a big leap forward.

Simpo Two

85,558 posts

266 months

Wednesday 29th May 2013
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Hmm, maybe it needs to be combined with something to calm it down (like mixing nitroglycerine with kieselguhr to make dynamite). Gel?

mybrainhurts

90,809 posts

256 months

Wednesday 29th May 2013
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What can't Scottie just beam them up...?