MY00 996 c4 developed a tapping sound........ Some advice?
MY00 996 c4 developed a tapping sound........ Some advice?
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Discussion

DanoS4

Original Poster:

869 posts

223 months

Saturday 3rd August 2013
quotequote all
Firstly, thanks in advance for any musings smile
Secondly, the car's going in for it major service in a few weeks anyway, so I can get it looked at professionally.

Car: 996 c4 standard. Manual. 91k on the clock.

I noticed the sound after topping the oil level up - tapping at tick over that increased with revs. (Mobil 1 5w/40). Perhaps a different grade of oil should be used (uk user).

No smoke at all.
No drop in performance.
Went thru its mot and sailed the emissions.

My (VERY) limited understanding based on logic and rational thinking(!) is that the culprits of hydraulic lifters, for example would cause some seriously unpleasant and very noticeable side effects.

Therefore, I think I'm left with the extremities of fault, either borescore and/or D-chunking, (would this have affected the emissions?) or something much less sinister?


Thoughts would be most welcome.

Will be taking it to SVP in Bromsgrove (closest specialist)

Thanks again in advance,

Dan

Slobberchops

3,640 posts

230 months

Saturday 3rd August 2013
quotequote all
Just out of interest, did you use an engine flush additive when changing the oil?

Slobberchops

3,640 posts

230 months

Saturday 3rd August 2013
quotequote all
Just out of interest, did you use an engine flush additive when changing the oil?

DanoS4

Original Poster:

869 posts

223 months

Saturday 3rd August 2013
quotequote all
To be honest, I didn't know of such a product. Just topped "it" up. Constantly adding bit by bit and checking both the digital meter and the dipstick. NOT overfilled.

Dan

Rockster

1,515 posts

189 months

Saturday 3rd August 2013
quotequote all
I'm not a big fan of using the wrong oil to possibly quiet (temporarily at best) a malfunctioning item like (possibly in this case) a zero lash adjuster and subjecting the rest of the engine parts to inadequate/subpar lubrication.

Unlikely the noise is a d-chunk failure.

My advice would be to get the car in for service earlier or at least have the noise listened to and diagnosed. I would be reluctant to continue to drive the car, run the engine any at all, until this was looked into by a professional/qualified technician.

I do not know the miles on the oil currently in the engine and how you drive the car but it could be the oil is past its change by date. That is given the miles and type of usage it is exceptionally contaminated with unburned fuel and water and has thinned out enough the tapping is the result of this.

Have the oil/filter changed. If the noise is still present afterwards the car is in the right place to have this noise source ID'd and you to get the best advice as to what to do next.

DanoS4

Original Poster:

869 posts

223 months

Saturday 3rd August 2013
quotequote all
Thanks for the reply - I'm working on logical thoughts rather than Porsche paranoia!! biggrin So the D-chunking etc seems a worst-case.

The oil's pretty new too, and I'd be the first to say if I'm a lout, but it's always driven sympathetically if I'm being totally honest.

My nearest specialist is about 40 miles away, so will be booking it in at the earliest convenience. Got another car to drive in the meantime should I decide to go anywhere smile

Thanks,

Dan

DanoS4

Original Poster:

869 posts

223 months

Monday 5th August 2013
quotequote all
Any further suggestions/thoughts?

DanoS4

Original Poster:

869 posts

223 months

Tuesday 6th August 2013
quotequote all
Further musings on this - it appears that the tapping has materialised after changing the oil. And only occurs when the car is warm.......

Thoughts?

Dan

M@1975

591 posts

256 months

Tuesday 6th August 2013
quotequote all
Mine acquired a tap / rattle after the last time it went in for some work. Garage it originally went to told me the engine was on it's way out and it needed a rebuild / replace.
Had a mechanic / garage I know well and trust check it over fully, they even ran it up on their rolling road for a number of runs and holding at different speeds with an ocillascope strapped on, not a dreaded Porsche noise, it was actually tappets. I've not had them done as yet as I'm doing the clutch and will get the whole lot done in one anyway. Not every noise spells doom and gloom in a 996 but do find a good garage that you trust. There are a number of specialists who will tell you EVERYTHING is terminal as they want/need the revenue but always get a second opinion if you have been given a death sentence.

DanoS4

Original Poster:

869 posts

223 months

Tuesday 6th August 2013
quotequote all
Interesting smile

surely stuff like piston-slap etc (the unpleasantly wallet-emptying stuff) would have had an adverse effect on the emissions and car output (such as smoke etc)......

Could be tappets the. Will see what the garage says - haven't used them yet (only had the car 12 months) SVP in Droitwich: look a good firm.

Dan smile

M@1975

591 posts

256 months

Tuesday 6th August 2013
quotequote all
Yeah emissions would be up and power would be down. Hope it's nothing serious mate. If anyone tells you its oval pistons, bore scoring or similar then get them to prove it properly, I'd want a camera investigation.

Hope it all works out.

DanoS4

Original Poster:

869 posts

223 months

Tuesday 6th August 2013
quotequote all
thanks for the headsup smile

hartech

1,929 posts

246 months

Tuesday 6th August 2013
quotequote all
What grade oil did you use - sometimes older higher mileage cars are quieter if the oil grade used is one up from that originally recommended when they were new and tighter and sometimes this quietens the lifters when the car is hot (although it often takes a hot run to fill the lifters with the thicker oil).

If the noise goes away with revs when hot might well be the oil in the lifters.

If you can count it over say 10 seconds on tickover - if it is around 60 or so it may well only be that it is the oil or a tired lifter.

If it is there from cold possibly piston slap.

If a harder knock getting louder with revs - possibly a big end going.

However light ticks that no one has yet been able to identify (including us despite trying all sorts of things) may be due to unbalanced tickover ignition cycles between different cylinders causing primary chain snatch through the hydraulic tensioners - and if so not to worry about - a lot do it.

Baz

DanoS4

Original Poster:

869 posts

223 months

Tuesday 6th August 2013
quotequote all
Hi Baz,
Apologies about the late reply - had band practice tonight!
Many thanks for your detailed feedback.

The oil was Mobil 1 5w/40.

I will count the "ticks" in the morning and feedback accordingly.

With reference to the more unpleasant issues, would piston slap and big end going have any other symptoms?

I'm only asking as the performance is still fine, as was the MOT emissions.
No smoke is present either.

Thanks again,

Dan

hartech

1,929 posts

246 months

Wednesday 7th August 2013
quotequote all
Let's count the ticks and hear where they are most loud and/or go away first.

Doesn't sound like bores but could still be crankshaft related or tappets?

Good luck.


Baz

DanoS4

Original Poster:

869 posts

223 months

Wednesday 7th August 2013
quotequote all
Morning All,

Just started the car up from cold. After about 5 mins the ticking started.
It doesn't get louder with revs though.

Counting about 70-odd ticks in 10 seconds.

Again, no smoke or anything out the back......

Regards smile

Dan

belfry

1,050 posts

211 months

Wednesday 7th August 2013
quotequote all
My 2.7 Boxster 2003 does exactly that when hot. I have never noticed any ticking when cold or just warm. It's just been through a service at an OPC and they were not worried about the tapping, however, I didn't ask them exactly what was ticking.

Rockster

1,515 posts

189 months

Wednesday 7th August 2013
quotequote all
DanoS4 said:
Hi Baz,
Apologies about the late reply - had band practice tonight!
Many thanks for your detailed feedback.

The oil was Mobil 1 5w/40.

I will count the "ticks" in the morning and feedback accordingly.

With reference to the more unpleasant issues, would piston slap and big end going have any other symptoms?

I'm only asking as the performance is still fine, as was the MOT emissions.
No smoke is present either.

Thanks again,

Dan
Relax. Piston slap and a failing big end don't tick. (There are exceptions, there always are, but the two problems are rare to begin with.)

Reading your post further on down a tick that comes on after the engine has run a while suggests an exhaust leak.

DanoS4

Original Poster:

869 posts

223 months

Thursday 8th August 2013
quotequote all
Interesting and "thanks" smile

My only other thought was lifters........

Rockster

1,515 posts

189 months

Friday 9th August 2013
quotequote all
DanoS4 said:
Interesting and "thanks" smile

My only other thought was lifters........
Let me add one more thought to your list of thoughts...

Get the car, the engine listened to by someone with experience dealing with these engines and someone who is at the car and can listen with if necessary to pinpoint the source of the noise with a stethoscope.

Knowing where the noise is coming from is very important to knowing what is causing the noise.