Chain coming off
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Discussion

jesusbuiltmycar

Original Poster:

5,130 posts

284 months

Sunday 18th August 2013
quotequote all
Used my old bike (Cube Aerial with Shimano Sora) for over 2 years and never experienced the chain coming off.

My new bike has SRAM Force, which in general feels a lot better than SORA, but after about a week the chain started coming off the small ring and ending up on the chain catcher (sometimes it missed). I thought this might be down to cable stretch and took the bike back to the LBS for an initial check/service. I explained that the chain had come off a couple of times and they adjusted it and told me that it should be fixed.

After the service the chain / gears developed 2 new faults, the chain started coming off the large cog (overshooting) and sometimes the whole drive train would lock when changing down, requiring me to pedal back/ease off before pedaling again. This was extremely annoying, especially at the start of a climb. One of these issues would happen every 15 miles, so it is nigh on impossible to replicate in a work stand.

I took the bike back to the LBS and they tinkered with it again and it is much better. So far I have ridden about 70 miles on it and the chain has come off once, so I still think there is a problem.

Is this a common problem with SRAM Force? Am I expecting too much? Should I just accept that the chain will come off once per ride?

Since the LBS have so far failed to rectify the issues I am not confident that they are capable of fixing it.

Any advice on what to do would be greatly appreciated.

Jimbo.

4,222 posts

219 months

Sunday 18th August 2013
quotequote all
Shouldn't be a common problem on anything! Something's been set up wrong. What are you doing when the chain falls off: shifting at the front? Shifting at the back?

jesusbuiltmycar

Original Poster:

5,130 posts

284 months

Sunday 18th August 2013
quotequote all
Swearing....

All problems are with at the front.

Yesterday I was pulling away on a slight incline - had to stop due to traffic, as soon as I applied any force the chain popped off onto the catcher.

Previously:
Changing from large ring to smaller ring (chain lock, chain off onto chain catcher)
Changing from smaller ring to larger ring chain overshoot

The LBS suggested that when changing from the large ring to the small ring I should momentarily stop pedaling to release tension in the chain - I have never had to do this before - is this something specific to SRAM?

Edited by jesusbuiltmycar on Sunday 18th August 15:26

Jimbo.

4,222 posts

219 months

Sunday 18th August 2013
quotequote all
jesusbuiltmycar said:
Swearing....

All problems are with at the front.

Yesterday I was pulling away on a slight incline - had to stop due to traffic, as soon as I applied any force the chain popped off onto the catcher.

Previously:
Changing from large ring to smaller ring (chain lock, chain off onto chain catcher)
Changing from smaller ring to larger ring chain overshoot

The LBS suggested that when changing from the large ring to the small ring I should momentarily stop pedaling to release tension in the chain - I have never had to do this before - is this something specific to SRAM?

Edited by jesusbuiltmycar on Sunday 18th August 15:26
Never heard that before. Not that manufacturer should make a difference: they all work in EXACTLY the same way.

Basics: chain properly clean and lubed? Teeth on the chainring(s) in good nick? Bottom bracket free of play?

Whilst not the sole cause, I'd also have a check of your limit screws and front mech position/height.

EDIT: Get yourself a copy of this:

http://www.amazon.co.uk/s/ref=nb_sb_ss_i_0_4?url=s...

...it's excellent. Best "instructional" text (from any category!) I've ever read.

Edited by Jimbo. on Sunday 18th August 15:46

BadgerBenji

3,534 posts

248 months

Sunday 18th August 2013
quotequote all
Position of the mech cage in relation to the chainrings is one probable, the other is have you got any bent teeth on the small chainring?

BPC7

391 posts

267 months

Sunday 18th August 2013
quotequote all
I had Sram Force spec on mine too and it kept doing the exact same things yours is doing. No matter how many times it went back to LBS and it was re aligned, 20 miles later more problems. Gave up with it in the end and now have DA9000 which is SO much better and riding is now a pleasure rather than constantly worrying when the next chain off will be.

Mine also had issues with the RD which seemed to have a mind of its own and even after proper set and road testing with all working perfectly, go over a small pot hole or bumpy tarmac and it would re align itself so it wouldn't change properly.

I totally trust my LBS and know they do an excellent job so its not the mechanics fault. Maybe Sram have an issue as LBS did say they have had a few back and no longer recommend anyone to fit it unless they actually insist on having Force.

TheFungle

4,253 posts

236 months

Sunday 18th August 2013
quotequote all
I had a very similar issue with my Ultegra setup after fiddling with it. On ride I solved it by adjusting the cable as tight as possible, not ideal but it saved me on a hilly ride.

Back home I sorted it by retensionig cable and adjusting inner limit screw.

shouldbworking

4,801 posts

242 months

Sunday 18th August 2013
quotequote all
Options are either endless trips to various LBS till one of them fixes it, or read up on how to index gears and fix it yourself.

There's really no reason whatsoever to pay a bike shop for this kind of maintenance, there is no magic to it. No arrogance involved, just the voice of practicality. It'll take the same time as one trip to a LBS, cost you nothing and you'll have the knowledge for any future fixes.

http://www.parktool.com/blog/repair-help/front-der...

TheFungle

4,253 posts

236 months

Monday 19th August 2013
quotequote all
shouldbworking said:
Options are either endless trips to various LBS till one of them fixes it, or read up on how to index gears and fix it yourself.

There's really no reason whatsoever to pay a bike shop for this kind of maintenance, there is no magic to it. No arrogance involved, just the voice of practicality. It'll take the same time as one trip to a LBS, cost you nothing and you'll have the knowledge for any future fixes.

http://www.parktool.com/blog/repair-help/front-der...
+1

Once you have the knack you will wonder why you haven't always been doing it smile

Although it is a LOT easier if you have a workstand.

Engineer1

10,486 posts

239 months

Monday 19th August 2013
quotequote all
I'd add a trip to thr LBS to ensure it isn't a bent or broken part could be in order as an unskilled bike mechanic can tweak things for hours without realising there is a component at fault preventing the whole thing from actually working.

jesusbuiltmycar

Original Poster:

5,130 posts

284 months

Thursday 22nd August 2013
quotequote all
The bike came back from the LBS and seemed a little better but now has a new fault - the chain is "jumping" on the rear cogs at high speed (>50kph) as if it is between gears...

Since the last visit to the LBS I have ridden approx 100 miles and the chain has come of twice (small front cog, whilst pulling away) and the new fault has appeared.

I cannot replicate this on a work-stand so I took the bike back to the LBS this morning.

They still have my bike and they haven't been able to find anything wrong, they have tried riding it but since there are no hills near the LBS I doubt they will get up to enough speed to experience the new problem.

This bike is 6 weeks old and I have had a chain issue on 50% of rides - my old bike (a cheapie) is 3 years old and has never dropped its chain.

I feel that the LBS are not really interested in solving the problem -
  • I always have to leave the bike with them.
  • They keep the bike for a couple of days before they can be bothered to look at it.
  • When I phone up it is obvious that they have not paid attention when I described the issue,
  • Unsurprisingly enough they fail to fix the problem.
frown


Jimbo.

4,222 posts

219 months

Thursday 22nd August 2013
quotequote all
Ditch the shop. Then, either:

Find another, or
Buy the Zinn book, some tools, and set about it yourself.

deadtom

2,769 posts

195 months

Thursday 22nd August 2013
quotequote all
does sound like the gears have not been set up quite right. Dropping the chain off the small and/or big rings sounds like bad limit screw setting, but could also be due to cable tension or mech alignment.

the jumping on the rear gears is probably due to an indexing issue caused by cable stretch on a new bike.


CoolC

4,500 posts

244 months

Thursday 22nd August 2013
quotequote all
I'm wondering if the front mech is not quite aligned with the chainring. Any chance of a picture looking straight down at the mech?

It sounds like something that should be simple to diagnose and fix, but there is clearly something amiss somewhere to cause this much hassle.

Engineer1

10,486 posts

239 months

Friday 23rd August 2013
quotequote all
Something I had on an old stter bike was that that the cable was so tight it pulled the mech round rather than actually moving it across the range of gears.

Lawbags

1,074 posts

158 months

Friday 23rd August 2013
quotequote all
If it's jumping on the rear cassette, generally the mech isn't in line properly

rhinochopig

17,932 posts

228 months

Friday 23rd August 2013
quotequote all
Don't bother with the book - there are myriad videos on YouTube which are free. Also lots of web resources.


Have you checked the following:

All limit screws set
Stiff chain link
Bent chain ring tooth
Height of front mech above chain ring
Cable routing not pinched are too tightly curved
Bb tight
Mech hanger tight and not bent
Rear mech tight
Rear mech barrel adjuster set right
Correct chain length
Rear wheel not tightened
Cassette spacer fitted not fitted.
Hub reassembled wrong after service.

Any of those can cause shifting issues and there are vids on YouTube on how to check them

jesusbuiltmycar

Original Poster:

5,130 posts

284 months

Friday 23rd August 2013
quotequote all
rhinochopig said:
Don't bother with the book - there are myriad videos on YouTube which are free. Also lots of web resources.


Have you checked the following:

All limit screws set
Stiff chain link
Bent chain ring tooth
Height of front mech above chain ring
Cable routing not pinched are too tightly curved
Bb tight
Mech hanger tight and not bent
Rear mech tight
Rear mech barrel adjuster set right
Correct chain length
Rear wheel not tightened
Cassette spacer fitted not fitted.
Hub reassembled wrong after service.

Any of those can cause shifting issues and there are vids on YouTube on how to check them
Thanks, When I get the bike back today I will check these things if it is still playing up...

I would rather not name the shop yet, and give then this last chance to sort it...

jesusbuiltmycar

Original Poster:

5,130 posts

284 months

Saturday 24th August 2013
quotequote all
Got the bike back yesterday and so far all is better! I have done 2 rides one of 32K and one of 100K and the chain/gears behaved perfectly!

The mechanic said it was an issue with the cables "shrinking" I guess he means the outers...

Anyway all sorted now, looks like I should have had more faith in the LBS!