Drilling a hole for rivetnuts
Drilling a hole for rivetnuts
Author
Discussion

SuperchargedVR6

Original Poster:

3,138 posts

250 months

Friday 27th September 2013
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I need to drill a 10mm hole into sheet steel for a rivet nut.

Any tips for getting a perfectly round hole? Hand drills and 10mm bits (even decent cobalt ones) usually produces a nice oval hole, which the rivnut slides around in!

Am I doing something wrong or is there a better method?

Thanks all


mygoldfishbowl

4,285 posts

173 months

Friday 27th September 2013
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Search "step drill" on amazon.



If you use one of these don't be too heavy handed.

Pumaracing

2,089 posts

237 months

Friday 27th September 2013
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Ideally you want a sheet metal drill bit or a standard one sharpened into this configuration. See the pic under "drill bit types" on the page below. The central spike locates the bit while the o/d of the hole is drilled to size. A bit like how a hole saw works.

http://www.physics.wisc.edu/ishop/terminology.html

However other methods work fine with standard 118 degree point metal drills. Clamping a thicker piece of metal, or even an offcut of hardwood, over the hole location and drilling through that first is ideal if you have access to do so.

An old engineer's trick though is to drill through a piece of folded cloth. Get an old tea towel or face flannel, cut a 3" or 4" square out of it and fold that twice to obtain a square half the size and four layers thick. Drill a small pilot hole, put the cloth centrally over that hole, press down hard with the 10mm bit and drill through the lot at a medium speed.

The friction from the edges of the cloth rotating against the sheet metal hold the drill bit steady and prevent it from drilling the dreaded triangular hole that standard bits often produce in thin material.

anonymous-user

84 months

Friday 27th September 2013
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Don't forget to ask your mum/wife/partner/significant other *delete as appopriate before you borrow their tea towel though!

Steve_D

13,802 posts

288 months

Friday 27th September 2013
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Step drills are fine but I find that one step is too small and the next too large...always happens.
I use a conical bit like these
http://uk.safestb2b.com/3-pieces-of-free-cone-dril...

Steve

stevieturbo

18,085 posts

277 months

Friday 27th September 2013
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Sure you have the correct tooling for securing the rivnuts ?

Ive used a few sizes, even ones too big for the tool ( broke the tool using them lol )

But never had an issue making them secure with a normal drill hole. That's up to an M8 size fitting, although the tool was only supposed to be up to M6

ch427

11,941 posts

263 months

Saturday 28th September 2013
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Im guessiing your trying to drill straight through with the 10mm bit?
Start with a small pilot hole and build the sizes gradually, never had a problem myself this way.

G600

1,479 posts

217 months

Wednesday 2nd October 2013
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As above you want a bit ground to the sheet metal bit shape, perfect holes every time.