M400 gear shift conversion
M400 gear shift conversion
Author
Discussion

Green3R

Original Poster:

400 posts

271 months

Sunday 29th December 2013
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Just a little note for anyone thinking of doing it...

Man, it's a pain to do!

There's not a huge amount of work but everything is almost impossible to reach. I still haven't figured out how to undo one of the nuts on one of the cables. They must have been the first thing they fitted to the bare chassis!

On the upside, afer 2 days I've got everything in and connected up and it feels really good. Short and snappy.
Plus another day or 2 making all the bits!

Just another day to go getting the old cables out, cleaning up, seats back in.

I was going to post photos and plans but it's such a pain that it wouldn't help. Still think it's a good improvement over the standard 3R.

steveobes

631 posts

202 months

Sunday 29th December 2013
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Do you have to take floor out to do this mod?
One of my to do jobs

tonyvan

913 posts

231 months

Sunday 29th December 2013
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i didnt remove my floor. yes its a pain,and more so doing it on your own!!
best get a mate to help

JBliss

1,149 posts

180 months

Sunday 29th December 2013
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Its not THAT bad really! I did install mine when the engine was out though, The hardest part was doing up the large nuts in the tunnel that hold the cables. Ended up modifying a spanner to suit.

tonyvan

913 posts

231 months

Sunday 29th December 2013
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JBliss said:
Its not THAT bad really! I did install mine when the engine was out though, The hardest part was doing up the large nuts in the tunnel that hold the cables. Ended up modifying a spanner to suit.
you were lucky doing it with the engine out. try it with the engine in all plumbing insitu,and a bloody charge cooler in the way!!!! i did it in a day and half.

Green3R

Original Poster:

400 posts

271 months

Sunday 29th December 2013
quotequote all
ah yep with the engine out it would be a lot easier to get to everything.

I was going to take the floor off, but people were right that it wouldn't have helped much.

I made it harder by not using a kit and cutting just a small amount from the shifter hole- just enough to get a hand in!

Just tested it. Slot nicely into gear but needs quite a bit of force sideways, especially into reverse.
Needs a bit more messing to ensure the linkages are running smoothly.

What did everybody do with the tunnel trim? I plan to pull off a little of the leather, enlarge the shift hole and stick it down again.
Plus modify the fixinig method as bolting from below is just more pain!

funkybmx1

958 posts

217 months

Sunday 29th December 2013
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It's easy. You do the nuts up on the tunnel bracket befor you bolt the bracket in. Then gearbox end. Only help fit a few now becoming a dab hand at it

tonyvan

913 posts

231 months

Sunday 29th December 2013
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funkybmx1 said:
It's easy. You do the nuts up on the tunnel bracket befor you bolt the bracket in. Then gearbox end. Only help fit a few now becoming a dab hand at it
yes i remember Grant,without your help and patients down the phone, i probably would have given up when i did mine.TOP BLOKE!!!!!!

andygtt

8,345 posts

287 months

Sunday 29th December 2013
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the conversion was easy with the engine out smile

tonyvan

913 posts

231 months

Sunday 29th December 2013
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andygtt said:
the conversion was easy with the engine out smile
well if you look at my engine bay with the charge cooler insitu,and all the pipes in place and doing it on my own was a challenge. ive additional pipework travelling down the tunnel etc so it was pretty awkward.still its a distant memory now.lol

Green3R

Original Poster:

400 posts

271 months

Sunday 29th December 2013
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Anybody who's done this:

did you take the detent spring out of the lever or reduce it a bit? Just seems a bit strong with the springs already inside the box.

funkybmx1

958 posts

217 months

Sunday 29th December 2013
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tonyvan said:
funkybmx1 said:
It's easy. You do the nuts up on the tunnel bracket befor you bolt the bracket in. Then gearbox end. Only help fit a few now becoming a dab hand at it
yes i remember Grant,without your help and patients down the phone, i probably would have given up when i did mine.TOP BLOKE!!!!!!
It's ok tony. How I told you how to do it. It's designed to fall apart after a 1000 miles. So in about 5 years for you lol smile. And no don't lose spring. Once all the cables are attached with the bends and that. Ain't half as springy as you think it's gonna be

tonyvan

913 posts

231 months

Sunday 29th December 2013
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you know it mate.think i only made 400 miles this year, and most of that was testing for some new stuff that will be on the car in the new year.had too much going on plus moves etc,and took the bike out nearly every week end. i may break the 500 miles in a year bracket in 2014.pmsl