Strange recurring CEL light on 997 turbo
Strange recurring CEL light on 997 turbo
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Discussion

AndrewMontgomery

Original Poster:

501 posts

224 months

Friday 7th March 2014
quotequote all
Hi, I've been getting an irritating recurrent CEL in my 997 turbo over the past while. It can be quickly cleared and doesn't return for a week or so. Basically out of the blue I get the usual check engine message and light. Car behaviour does not alter at all - with or without the error message. It remains until cleared with my code reader. I just want to get rid of the irritation and clear it for good.

I've used a generic code reader to clear it and it clears fine but returns in a week or two. The code varies slightly from occurrence to occurrence but the common theme is Throttle/pedal position sensor/switch B circuit range/performance problem. Often the potentiometer is mentioned.

Today it was the following codes although it can vary slightly but always with a throttle position sensor component. Codes cleared today were:-

P0221 - "Throttle/pedal position sensor/switch B circuit range/performance problem" This is a familiar one but often I get a differently numbered but similar code which refers to the potentiometer in conjunction with the throttle/pedal sensor.

B0821 - no description in database I don't know what it is with Porsche This is not a regular message for me.

B1000 - no description in database - this is there sometimes but I don't think its always there. Looks like a general ECU message to me.

In the past month or two I have tried replacing the throttle pedal unit with another one as I believe (but can be corrected!) that the 997 throttle pedal has the potentiometer built into it. Is this correct or is the potentiometer housed separately from the pedal? The problem recurred again a week or so later so its not the pedal unit itself.

I then turned my attention to the engine end. I removed and cleaned the throttle body and also carefully cleaned the electronic sensor unit attached to it with isopropol alcohol. The images for this component are in the 996 thread I've linked below - there are images in the post about 2/3 way down the page by gk996t.

I reassembled and the car went fine until yet again up comes the latest message a couple of weeks later. I think I've done as much as I can but can anyone suggest any other things to check out? Is there another potentiometer I've missed?

All advice welcome!

Link to images below:

http://911uk.com/viewtopic.php?p=680893&highli...

davidlaurel

50 posts

184 months

Friday 7th March 2014
quotequote all
Maybe a bit of a long shot but at my garage we've had similar problems ( not on Porsche ) which has turned out to be a faulty brake light switch.
There is also a procedure for resetting the throttle body, can't quite remember what it is but it's fairly simple, like turning on the ignition for couple of minutes without touching the throttle.
Try Google for the exact procedure.
Too often fault codes give the result of a problem but not the true cause!
If I think of anything else I'll give you a shout.
Good luck
Dave

sportsandclassic

3,774 posts

247 months

Saturday 8th March 2014
quotequote all
Hi,

I suggest getting the error codes read by someone with a Porsche main dealer diagnostic machine as these generic ones can give false data and codes in my experience.

Mike.

Matt Seabrook

563 posts

280 months

Saturday 8th March 2014
quotequote all
Agreed obd codes are not always very helpful and pucker software will likely give you more information.

AndrewMontgomery

Original Poster:

501 posts

224 months

Saturday 8th March 2014
quotequote all
Cheers guys

AndrewMontgomery

Original Poster:

501 posts

224 months

Monday 17th March 2014
quotequote all
Just a thought guys but my car is fitted with a Brombacher FVD sports exhaust with low flow cats.

Could they produce these symptoms?

Carl_Docklands

15,831 posts

291 months

Monday 17th March 2014
quotequote all
AndrewMontgomery said:
Just a thought guys but my car is fitted with a Brombacher FVD sports exhaust with low flow cats.

Could they produce these symptoms?
I am not a mechanic but there was a thread on here recently about 997 Turbo modifications and CEL light sensitivity.

AndrewMontgomery

Original Poster:

501 posts

224 months

Monday 17th March 2014
quotequote all
Cheers Carl,

I don't suppose you could link it?

A

edc

9,638 posts

280 months

Monday 17th March 2014
quotequote all
Did it happen after the exhaust and cats?

Different car but I fitted manifolds and 100 cell cats and it logged a CEL (after 3 hours) but the performance seemed unaltered. It was 'cat efficiency'. A pair of rear lambda spacers seems to have done the trick. On my previous car I had the same manifolds but standard cats and no CEL.

AndrewMontgomery

Original Poster:

501 posts

224 months

Monday 17th March 2014
quotequote all
Yes, no sign of it before the change of exhaust. Im not sure how throttle position sensors would seem to be the symptoms though.

The recurrence happens more quickly now, perhaps 100-200 miles on average between resets when it would have been quite a bit longer after the installation.

No change in behaviour though with or without the Cel being on. Just fed up looking at yellow and red lights on the dash and also don't want to mask something more serious should that ever happen.

Funnily enough my OPC reset the first couple for me without charge and mentioned another car that had need lambda spacers fitted.

edc

9,638 posts

280 months

Monday 17th March 2014
quotequote all
Try the lambda spacers then. They are about £8 each so probably cheaper than the petrol to drive to reset the CEL.

IMI A

9,997 posts

230 months

Monday 17th March 2014
quotequote all
its deco the exhaust. if you ask FVD for a remap it will sort the issue and give you 550bhp. You'll also need a new clutch. worth fitting GT2 RS intercoolers too if you use it hard on repeated runs.

AndrewMontgomery

Original Poster:

501 posts

224 months

Monday 17th March 2014
quotequote all
Will do that re the spacers. My car is a tip so no new clutch needed.

I just reset the cel with an obdII reader.

AndrewMontgomery

Original Poster:

501 posts

224 months

Monday 17th March 2014
quotequote all
Thanks Carl. Very interesting. Im suspecting this is the cause of my (minor) woes.

Can anyone say how many o2 spacers would be needed and which sensors need spaced? A quick google on this from a US site suggests that its not all the sensors that need spaced just those past the cats. Reason is due to the difficulty in removing the sensors. The guys who fitted the exhaust had a hell of job shifting the originals and the fewer that need done the better.

Thanks to everyone for the assistance.

edc

9,638 posts

280 months

Monday 17th March 2014
quotequote all
It will be the pair of post cat lambdas. If they have been out recently then they should come out with more ease this time around.

AndrewMontgomery

Original Poster:

501 posts

224 months

Monday 17th March 2014
quotequote all
Cheers but its been quite a while! See how I get on when I've ordered the spacers. Hopefully no need for a blowtorch this time.

edc

9,638 posts

280 months

AndrewMontgomery

Original Poster:

501 posts

224 months

Wednesday 19th March 2014
quotequote all
edc said:
I took a quick look under the car yesterday (may get a chance to get the bumper off over the weekend for a better look. It seems a fairly tight fit for a straight spacer as the existing unit doesn't have much clearance.

Perhaps a 90 degree spacer/adaptor?

Anyone tried removing the post-cat o2 sensors in situ?