Rapid Prototyped, Blended-Wing-Body UAV
Rapid Prototyped, Blended-Wing-Body UAV
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dr_gn

Original Poster:

16,924 posts

213 months

Monday 17th March 2014
quotequote all
Here's something I've been involved with at work recently. Might be of interest?

It's a UAV prototype; the airframe was designed specifically for, and manufactured entirely by, the Fused Deposition Modelling (FDM) process in ABS plastic. Build time is less than 24 hours due to the build not requiring support material. The whole thing can be snapped together in a few seconds. The only additional things needed to fly it are servos, batteries and radio gear. We tested it as a slope soaring glider to prove the aero, and we're now adding twin EDF propulsion. Next steps will be using an experimental FDM material with an increase in strength:weight of around 60%. After that, maybe a bit of wing morphing and a few other bells and whistles for good measure:





And here's a link to the case study, which includes a video of the test flight:

http://www.amrc.co.uk/featuredstudy/printed-uav/

BTW, the lumps and bumps taped to the upper surfaces are the video camera and lead weight for initial CG trimming.

Thanks!

Simpo Two

92,670 posts

294 months

Monday 17th March 2014
quotequote all
Not an Official Secret then we presume!

First thought was:


ReaderScars

6,087 posts

205 months

Monday 17th March 2014
quotequote all
What can you tell us about it's availability? As in, is this a prototype for a commercial production run or will the files be available to buy etc?

I'd like to surprise someone with one of those (and not in the traditional PH way - wouldn't fit).

Ah, hang about - just read the link you provided! paperbag

Edited by ReaderScars on Monday 17th March 23:22

dr_gn

Original Poster:

16,924 posts

213 months

Monday 17th March 2014
quotequote all
Simpo Two said:
Not an Official Secret then we presume!

First thought was:

No secrets. At least not on the outside hehe

I must admit, without the winglets it looks very similar to that Horten. There are a few fairly big differences in the control method and wing sections though.

Slyjoe

1,587 posts

240 months

Monday 17th March 2014
quotequote all
Love it! I do Solid modelling and RP models all day long - nice to see it being put towards something fun.

dr_gn

Original Poster:

16,924 posts

213 months

Monday 17th March 2014
quotequote all
ReaderScars said:
What can you tell us about it's availability? As in, is this a prototype for a commercial production run or will the files be available to buy etc?

I'd like to surprise someone with one of those (and not in the traditional PH way - wouldn't fit).

Ah, hang about - just read the link you provided! paperbag

Edited by ReaderScars on Monday 17th March 23:22
It's not a commercial project - pure research to see how far we can push the RP technology in terms of time to build, cost and strength etc., plus maybe a bit of electronics...

You could call it Blue Sky research biggrin

dr_gn

Original Poster:

16,924 posts

213 months

Monday 17th March 2014
quotequote all
Slyjoe said:
Love it! I do Solid modelling and RP models all day long - nice to see it being put towards something fun.
Ta! It's all good stuff, from team building to validating CFD to inspiring people to have a go at actually making something real.

mcdjl

5,750 posts

224 months

Wednesday 19th March 2014
quotequote all
Come on then Doc...time to go up a size: http://www.geeky-gadgets.com/worlds-first-full-siz...
I'll be at the building next to yours in a week or two....can i help test your plane?

dr_gn

Original Poster:

16,924 posts

213 months

Wednesday 19th March 2014
quotequote all
mcdjl said:
Come on then Doc...time to go up a size: http://www.geeky-gadgets.com/worlds-first-full-siz...
I'll be at the building next to yours in a week or two....can i help test your plane?
That's an epic effort. Must be a great feeling to build your own kayak, PLUS to have built the machine that built it!

Which building are you in? When we get the powered prototype finished we'll probably be testing it nearby.

mcdjl

5,750 posts

224 months

Wednesday 19th March 2014
quotequote all
dr_gn said:
That's an epic effort. Must be a great feeling to build your own kayak, PLUS to have built the machine that built it!

Which building are you in? When we get the powered prototype finished we'll probably be testing it nearby.
Normally no where near by but I should be visiting TWI sometime soon. Odds are it won't be the right day though.

rhinochopig

17,932 posts

227 months

Wednesday 19th March 2014
quotequote all
Wing morphing as in aeroelastic control? i.e. X-53 tech.

dr_gn

Original Poster:

16,924 posts

213 months

Wednesday 19th March 2014
quotequote all
mcdjl said:
dr_gn said:
That's an epic effort. Must be a great feeling to build your own kayak, PLUS to have built the machine that built it!

Which building are you in? When we get the powered prototype finished we'll probably be testing it nearby.
Normally no where near by but I should be visiting TWI sometime soon. Odds are it won't be the right day though.
I see. We won't be testing anything for a while - it's just an internal project so we work on it as and when we get chance.

mcdjl

5,750 posts

224 months

Wednesday 19th March 2014
quotequote all
dr_gn said:
I see. We won't be testing anything for a while - it's just an internal project so we work on it as and when we get chance.
I'll look you up at the time then!

anonymous-user

83 months

Wednesday 19th March 2014
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Like that! It looks a bit lively in Pitch though....... ;-)

dr_gn

Original Poster:

16,924 posts

213 months

Wednesday 19th March 2014
quotequote all
Max_Torque said:
Like that! It looks a bit lively in Pitch though....... ;-)
Yes, spot on. We were adjusting trim and balance point on those flights by moving the ballast around. It was too far forward, so I was flying it with almost full up elevator in that sequence; whenever I instinctively centered the stick, it pitched down.

mickrick

3,759 posts

202 months

Wednesday 19th March 2014
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Reminds me of the control line combat wings I built as a boy smile

Simpo Two

92,670 posts

294 months

Wednesday 19th March 2014
quotequote all
rhinochopig said:
Wing morphing as in aeroelastic control? i.e. X-53 tech.
No, wing morphing as in the Wright Brothers. 1903 tech nuts

dr_gn

Original Poster:

16,924 posts

213 months

Thursday 20th March 2014
quotequote all
rhinochopig said:
Wing morphing as in aeroelastic control? i.e. X-53 tech.
As in anything we can think of. I've got some experience of twist-wing (pitcheron) design:



...and one of the X-53 concepts was effectively to twist the wings via. tabs, giving a similar effect.

There are loads of variations on the theme though.

dr_gn

Original Poster:

16,924 posts

213 months

Saturday 4th October 2014
quotequote all
Powered version tested last month:

http://www.youtube.com/watch?v=v4lrtOc736M

Case study to follow in case anyone's bothered.


mcdjl

5,750 posts

224 months

Saturday 4th October 2014
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Good work!