Frustrating!
Frustrating!
Author
Discussion

Boatbuoy

Original Poster:

1,972 posts

185 months

Wednesday 30th April 2014
quotequote all
So, I've got Friday booked off work, van arranged and paid for to collect my newly refurbished chassis and a clear bank holiday W/end to crack on with the rebuild.....




Just had a call from the company who've done the refurb/metalwork to say that the powder-coater's delivery driver has scratched it during delivery back to them. It's now got to go back to be stripped and re-painted!

GRRRRRR!!!

TimJM

1,497 posts

233 months

Wednesday 30th April 2014
quotequote all
That is annoying. I know how it feels when you make plans, put yourself out only to be let down by others and ruining your plans.

Still, it's a bank holiday weekend and the weather should be fine. beer

pmessling

2,313 posts

226 months

Wednesday 30th April 2014
quotequote all
Whilst very annoying is there nothing else you could be renewing cleaning prior to fitment. Better than loosing the day unless of course the sun is shinning and the BBQ needs firing up.

Boatbuoy

Original Poster:

1,972 posts

185 months

Wednesday 30th April 2014
quotequote all
Yes, in truth there is plenty to be getting on with. I've got to separate the engine, bell housing and gearbox for cleaning and clutch replacement, plus clean the underside of the body and do some heat shield repair. Then there's brake calliper refurbishment to complete.

The point is that I was expecting to get the chassis built up over the weekend and that would have been a huge psychological boost, and if the chassis is not done by Friday then it wont be ready until Tuesday due to the bank holiday which pushes it back by at least a week for me. I'm living & working 150 miles away from the car so every weekend counts.

Le Mans Classic will creep up pretty quick and there's a mountain of stuff to do still, including rear end bodywork and respray.

fr0zent0ast

697 posts

170 months

Wednesday 30th April 2014
quotequote all
Boatbuoy said:
Yes, in truth there is plenty to be getting on with. I've got to separate the engine, bell housing and gearbox for cleaning and clutch replacement, plus clean the underside of the body and do some heat shield repair. Then there's brake calliper refurbishment to complete.

The point is that I was expecting to get the chassis built up over the weekend and that would have been a huge psychological boost, and if the chassis is not done by Friday then it wont be ready until Tuesday due to the bank holiday which pushes it back by at least a week for me. I'm living & working 150 miles away from the car so every weekend counts.

Le Mans Classic will creep up pretty quick and there's a mountain of stuff to do still, including rear end bodywork and respray.
Sorry to hear about your setback. Are you keeping a rebuild thread on this? Would be great to see you put it all back together with pics. Newbie here with all this to come.......

Boatbuoy

Original Poster:

1,972 posts

185 months

Wednesday 30th April 2014
quotequote all
Not keeping a PH log of it (there's plenty on here already), but might do an overview of it at the end.

fr0zent0ast

697 posts

170 months

Wednesday 30th April 2014
quotequote all
Boatbuoy said:
Not keeping a PH log of it (there's plenty on here already), but might do an overview of it at the end.
Fair enough. Its the caliper refurb I'm most interested if you fancy taking any pics of that. Will do a search on here also.

Good luck with it all!

Boatbuoy

Original Poster:

1,972 posts

185 months

Wednesday 30th April 2014
quotequote all
OK, well I guess the first thing to establish is which callipers you have. Mine are the AP branded (as opposed to TVR) 4 pot units on the front. These were fitted to early cars apparently. The problem with them is that the cast aluminium body is unpainted, then there's a stainless steel plate bolted above and below each pad which the pads slide along. Because of galvanic corrosion between the two dissimilar metals the aluminium corrodes and expands under the stainless plate, this then pushes the stainless plate out of alignment and can prevent the pads from gliding in and out as they are supposed to do.

I've stripped and cleaned my callipers and I'm going to paint them to create an isolating layer between the two metals. 7 of the 8 bolts (M4 x 10 cap head machine screws) that hold the stainless plates to the callipers were also seized so I had to disassemble the units anyway to gain access to tap them round with a centre punch. I'll take some pics at the weekend - now that I'll have time on my hands!!!!

Boatbuoy

Original Poster:

1,972 posts

185 months

Friday 2nd May 2014
quotequote all
Whooooo Hoooooo! The Powdercoat company has pulled out the stops and now we're back on for a collection at 10:30 this morning.

Today I will mostly be a white van man!

Supateg

799 posts

165 months

Friday 2nd May 2014
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Carefull not to damage it mr white van man.
That's your BH sorted.....

TVR bliss..

fr0zent0ast

697 posts

170 months

Friday 2nd May 2014
quotequote all
Boatbuoy said:
Whooooo Hoooooo! The Powdercoat company has pulled out the stops and now we're back on for a collection at 10:30 this morning.

Today I will mostly be a white van man!
Great news! Happy Bank Holiday building!

Jhonno

6,430 posts

164 months

Friday 2nd May 2014
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Nice one! Needs some pics on here though..

Boatbuoy

Original Poster:

1,972 posts

185 months

Friday 2nd May 2014
quotequote all
As requested.

Hello there, look at you all dressed up ready to go:


Jhonno

6,430 posts

164 months

Friday 2nd May 2014
quotequote all
Lovely.. Chassis porn!

If/when I do my chassis I think I will go for a non OEM colour though..

Mr Cerbera

5,148 posts

253 months

Saturday 3rd May 2014
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Boatbuoy said:
....Just had a call from the company who've done the refurb/metalwork to say that the powder-coater's delivery driver has scratched it during delivery back to them. It's now got to go back to be stripped and re-painted!

GRRRRRR!!!
Gotta say.... Top Marks to the Metalwork company for contacting you.
I have begun to feel that in the budget-conscious modern era that many companies would just drop it on your door and hope that you didn't spot the mark(s) until it was too late.

Good luck with the rest of the project thumbup

Boatbuoy

Original Poster:

1,972 posts

185 months

Saturday 3rd May 2014
quotequote all
Frustration part deux!

Just tried to fit the diff, annnnnd no! I've been returned someone else's rear diff mount. This one doesn't fit my diff and is clearly different from the one I sent (I have a photographic record of the parts).

chibbard

1,554 posts

283 months

Saturday 3rd May 2014
quotequote all
Out of interest roughly how much does a chassis/suspension arms refurb cost in parts only (assuming everything else is okay)?

Boatbuoy

Original Poster:

1,972 posts

185 months

Saturday 3rd May 2014
quotequote all
How long is a piece of string. The issue is that the biggest single cost element is the metal work, and you can't really get a price for it until it's had its shot blast, so you're already committed before you can even get a cost.

My supplier advised me to budget for between £800 - £1500 (+VAT) for the metalwork. My chassis turned out to be one of the best ones they've ever seen. My total bill was as follows:

Collection - £140
Bush removal labour - £50
Blast first - £150
Metal work - £850
Replacement Rear upper wishbones x2 - £80
Zinc & Powder coat chassis - £395
Zinc & Powder coat other - £90
Diff bush kit - £69
Wishbone bush kit - £203 (includes thrust washers)
Bolt kit - £99

Total inc vat: £2551

I hope that helps.

Regards,
Olly

chibbard

1,554 posts

283 months

Saturday 3rd May 2014
quotequote all
Thanks for the detailed breakdown. Just contemplating whether I should do mine or not as it doesn't really need doing. I'm not decided yet if I should keep it on SORN, bite the bullit now and put it back on the road next year. Or not do it and put it back on the road this year....

Boatbuoy

Original Poster:

1,972 posts

185 months

Friday 9th May 2014
quotequote all
FFS!! What is it with the TVR parts supply network? I've just arrived home after my usual week working away to find the parts delivery that I ordered from one of the 'leading' suppliers - except it's not the parts I ordered!

Do these people really expect to be considered specialists when they can't get the basics right?