RE: Ford Escort Group 4 'Yellow Peril'
RE: Ford Escort Group 4 'Yellow Peril'
Friday 2nd May 2014

Ford Escort Group 4 'Yellow Peril'

We'll be following Jesse Crosse and his rally exploits in PH Fleet; first an in-depth introduction



A return to rallying after being away from it for years wasn't something I'd planned, but a chance meeting with the bloke who navigated for me back then kicked it all off again. The kitchen sink got sold along with the road car and anything else that wasn't bolted to the floor and I went in search of the car I'd lusted after since I was a kid but never managed to get my hands on; a Gp 4 Mk2 Escort.

The childhood dream comes true!
The childhood dream comes true!
Gp 4 (Group 4) was the World Rally Championship category before Group B and ran between 1973 and 1982. The cars looked fantastic and sounded even better, which is probably why that spec has survived so long. Names like Lancia Stratos, Fiat 131 Abarth and Talbot Sunbeam (in which Henri Toivonen became the youngest ever WRC winner) became legendary, but the daddy of them all and the car that has encouraged a couple of generations of car nuts to take to the rally stages, is the Mk2 Escort RS.

These days you've got a couple of options with the Escort. There's historic rallying where the spec must be original, then there's open class rallying where it doesn't. This is good as it allows a choice of engines, sequential gearboxes and power steering.

Enter the Yellow Peril
After looking at a lot of tat I found the Yellow Peril, a tarmac spec car which I drive in single venue 'sealed surface' rallies. It was built from scratch in around 2004 and improved by its then owner into a winning car. The engine is a beast, a dry sump, 2.0-litre Vauxhall C20XE 'Red Top' from the recently defunct but brilliant JRE Racing Engines.

JRE engine uses Jenvey throttle bodies...
JRE engine uses Jenvey throttle bodies...
It guzzles air and fuel at a frankly alarming rate through Jenvey throttle bodies and breathes out through a stainless steel exhaust manifold followed by a whopping two and three-quarter-inch exhaust system. The drive goes through an AP Racing paddle clutch and Drenth six-speed sequential racing gearbox. The rev limiter is set to 9,000rpm and the engine pulls properly from around 5,500rpm, but the best results are to be had when it's howling away near the top end.

As the engine needs a rebuild after every 1,500 stage miles, I gave Halfords a miss and use Millers Nanodrive racing engine oil in an effort to reduce wear to a minimum. Even so, oil and filter still get changed after every three events as the engine builder recommended. The gearbox takes extreme pressure limited-slip differential oil and I use Millers for that too. Drenth insists on an oil change every single event because although the oil would clearly last years, changing it flushes out tiny bits of steel debris coming off the gears and dog clutches during those fast shifts.

Serious stuff
The body shell is strengthened, seam welded and turreted at the rear to take coilover Bilstein Gp 4 shocks. Obviously, there's no trim inside, the doors are lightweight with no guts, just bins like an old Mini Mk1 and there's a welded and bolted roll cage. The bonnet and boot are carbon-Kevlar and although the Peril has been on the scales yet, I'll be surprised if it tops 900kg.

... currently makes 291bhp and revs to 9K!
... currently makes 291bhp and revs to 9K!
There are Gp 4 Bilstein coilover struts at the front and coilovers at the rear; the solid axle is a fully-floating Ford Atlas with heavy duty half shafts and a Gripper limited-slip differential. The Atlas was derived from the 3.0-litre Capris and used in rallying because it was the strongest axle Ford had. That made it easy to find spares in unlikely places and there's a famous video clip of rally legend, Ari Vatanen, flagging down an unsuspecting spectator to 'borrow' the differential from his Capri. We never found out whether the poor guy made it home but hopefully Ford did the decent thing.

A lot's been done to the Peril since I got it. The engine has been upgraded from 260hp to 291hp and the new ECU came with it supports flat shift. Upshifts used to be clutchless with a quick lift to let the ratios swap. Now, it's still clutchless but without the lift. Instead, the ignition cuts for between 100 milliseconds and 60 milliseconds (depending on the gear) as the gear lever is yanked hard. That's nothing, but it's enough.

'Killer stopping power' from AP brakes
'Killer stopping power' from AP brakes
Oily bits
I've rebuilt the gearbox and suspension, the axle has been rebuilt by specialists Fostek and the brakes overhauled by AP Racing. They're AP four-pot Monte Carlo calipers on the front and Gp 4 Escort calipers on the rear which give killer stopping power and just never fade.

For this year I had to fit new seats and harnesses as motorsport regulations 'life' both and mine were no longer 'in date'. The new Recaro Revenge seats are a big improvement on the old Sparcos but the biggest change is moving from 13-inch to 15-inch wheels.

In UK rallying, wheel and tyre assembly width is now restricted to nine inches so the larger circumference of the 15-inch wheels gives a bigger contact patch. A wider legal tyre size is available too so that all adds up to more grip. The trade-off is that each wheel and tyre weighs 3.4kg more than a 13-inch and the extra unsprung weight isn't ideal for handling.

Eight-inch Gp 4 Revolutions are clad with Kumho Motorsport CO3 moulded slicks in super soft, soft or medium compound. The final job I've done is to fit a data logger which I'm still trying to get working. It seemed like a good idea at the time but I have a feeling I may not like what it's telling me when I do.

By the time you read this the Yellow Peril will hopefully have finished the Corinium Stages at Down Ampney airfield near Cirencester. After that, there's the very fast Abingdon Stages on June 8 held at Dalton Barracks followed by the Brands Hatch Summer Stages on August 24. Come and say hello if you're at Abingdon or Brands, you can't miss the Peril, it really is very yellow. More on Down Ampney next time. Fingers crossed.


FACT SHEET
Car:
1978 Mk2 Ford Escort RS
Run by: Jesse Crosse
Bought: January 2010
Mileage: 1,000 stage miles since 2009
Purchase price: £36,000
Last month at a glance: Busy resetting ride heights for the 15-inch wheels, setting up suspension and general prep ready for action

Coming next:
Following this introduction we'll be running regular updates on Jesse's Escort exploits here as part of PH Fleet - stay tuned!





   

[Lead image: Az Edwards]

Author
Discussion

rhinochopig

Original Poster:

17,932 posts

227 months

Friday 2nd May 2014
quotequote all
Worth fitting a very strong neodymium magnet at the drain point of the box. It always used to depress me how much 'swarf' it collected. Dog to dog does seem to generate quite a lot biggrin

ALBA MELV

399 posts

185 months

Friday 2nd May 2014
quotequote all
I look forward to more updates.

LordFlathead

9,646 posts

287 months

Friday 2nd May 2014
quotequote all
That was a great read. Surprised to find a Vauxhall engine in it though!

Looking forward to the updates it certainly looks like a heap of fun smile

captainzep

13,306 posts

221 months

Friday 2nd May 2014
quotequote all
It's funny how after all the evolution and development of road cars, pretty ones, cool ones, 4wd, rwd, whatever, the thing that most people still attend amateur rallies and sprints for, -is a roaring, balletically sideways mk2 escort.

rhinochopig

Original Poster:

17,932 posts

227 months

Friday 2nd May 2014
quotequote all
captainzep said:
It's funny how after all the evolution and development of road cars, pretty ones, cool ones, 4wd, rwd, whatever, the thing that most people still attend amateur rallies and sprints for, -is a roaring, balletically sideways mk2 escort.
Dunno - Perez's Stratos stops all conversation and makes grown men drool.

s m

24,468 posts

232 months

Friday 2nd May 2014
quotequote all
ALBA MELV said:
I look forward to more updates.
Yes please

renaultgeek

473 posts

177 months

Friday 2nd May 2014
quotequote all
what does a seam welded shell mean? How are they usually welded?

rhinochopig

Original Poster:

17,932 posts

227 months

Friday 2nd May 2014
quotequote all
renaultgeek said:
what does a seam welded shell mean? How are they usually welded?
Spot. Seam welding welds ALL the joints. Makes it a lot stronger

J4CKO

46,820 posts

229 months

Friday 2nd May 2014
quotequote all
Think the Vauxhall making its way under an Escort bonnet is perhaps more common that you would expect.

One thing I was wondering is how a Honda S2000 engine compares as it seems to have a similar MO to a highly tuned XE, the XE is getting scarce theses days and I would imagine a build like that is very expensive, after all it is effectively doubling the original power near enough. The Honda unit offers 250 bhp out of the box and all the internals to cope with a high rev limit, surely with a bit of fettling, 250 bhp could become 300 more cost effectively than 150 becoming 300 ? or are they too heavy in comparison or does the Vtec delivery not suit a rally car ?

Just seems, to my limited knowledge like a no brainer and a really good swap for loads of older RWD stuff, like Mantas, most Fords, Sunbeams, E30 (Budget M3 ?), older Jap stuff, Dolomite Sprints and the like, a proper, reliable barking twin cam available for like £1500 ?

s m

24,468 posts

232 months

Friday 2nd May 2014
quotequote all
J4CKO said:
Think the Vauxhall making its way under an Escort bonnet is perhaps more common that you would expect.

One thing I was wondering is how a Honda S2000 engine compares as it seems to have a similar MO to a highly tuned XE, the XE is getting scarce theses days and I would imagine a build like that is very expensive, after all it is effectively doubling the original power near enough. The Honda unit offers 250 bhp out of the box and all the internals to cope with a high rev limit, surely with a bit of fettling, 250 bhp could become 300 more cost effectively than 150 becoming 300 ? or are they too heavy in comparison or does the Vtec delivery not suit a rally car ?

Just seems, to my limited knowledge like a no brainer and a really good swap for loads of older RWD stuff, like Mantas, most Fords, Sunbeams, E30 (Budget M3 ?), older Jap stuff, Dolomite Sprints and the like, a proper, reliable barking twin cam available for like £1500 ?
There's a fair few Escorts already done with this conversion. They go well

upsidedownmark

2,120 posts

164 months

Friday 2nd May 2014
quotequote all
Awesome. Want...

Baryonyx

18,280 posts

188 months

Friday 2nd May 2014
quotequote all
What a great looking car.

captainzep

13,306 posts

221 months

Friday 2nd May 2014
quotequote all
rhinochopig said:
Dunno - Perez's Stratos stops all conversation and makes grown men drool.
Yes, there are always some interesting, even spellbinding individual entries, but as a make and model there is a seemingly universal fondness for Mk2s that eclipses often faster or (on paper) more effective cars.

bmmatt

2 posts

229 months

Friday 2nd May 2014
quotequote all
Great read , look forward to seeing the "yellow peril" at Brands

I-Mac

354 posts

256 months

Friday 2nd May 2014
quotequote all
Superb stuff. I look forward to hearing about your exploits. Car looks great. Pity about JRE frown

P.S. If you're looking for additional wheels, I have 3 sets of Revolutions (8x15Fronts, 9x15 Rears)that I don't use if you are looking for additional wheels PM me smile Reason I am selling is I have an 8" width restriction in Scotland frown

BazT

319 posts

218 months

Friday 2nd May 2014
quotequote all
Fitting mention of Toivonen on the 28th anniversary of his untimely death! RIP!

Lovely weapon, seen it in action! Good luck with it Jesse, looking forward to the updates!

cknotty

110 posts

157 months

Friday 2nd May 2014
quotequote all
Best of luck with it: enjoy every moment! biggrin

Hope to see you this year on the start line in my marshalling duties at Abingdon. Perhaps the Longmoor Loco at the end of the year as well?

Krikkit

27,938 posts

210 months

Friday 2nd May 2014
quotequote all
s m said:
J4CKO said:
Think the Vauxhall making its way under an Escort bonnet is perhaps more common that you would expect.

One thing I was wondering is how a Honda S2000 engine compares as it seems to have a similar MO to a highly tuned XE, the XE is getting scarce theses days and I would imagine a build like that is very expensive, after all it is effectively doubling the original power near enough. The Honda unit offers 250 bhp out of the box and all the internals to cope with a high rev limit, surely with a bit of fettling, 250 bhp could become 300 more cost effectively than 150 becoming 300 ? or are they too heavy in comparison or does the Vtec delivery not suit a rally car ?

Just seems, to my limited knowledge like a no brainer and a really good swap for loads of older RWD stuff, like Mantas, most Fords, Sunbeams, E30 (Budget M3 ?), older Jap stuff, Dolomite Sprints and the like, a proper, reliable barking twin cam available for like £1500 ?
There's a fair few Escorts already done with this conversion. They go well
I thought the Honda engine span the wrong way to mate up with Ford mechanicals, hence making it tricky?

re33

355 posts

193 months

Friday 2nd May 2014
quotequote all
Krikkit said:
I thought the Honda engine span the wrong way to mate up with Ford mechanicals, hence making it tricky?
Nope the older 1.6 went other way. Tuned xe engine will be a much better (and more expensive!) option than F20 Honda.

You need to bring car to Donegal or Ulster rally for some real competition! Great car though the purchase price must be what you told the wife it cost!



keefr22

102 posts

228 months

Friday 2nd May 2014
quotequote all
Lovely, lovely, lovely car...!! Did I mention I think the car's lovely...!! Only one thing wrong with it - it needs a BDA!! How much do I wish I still had one of my prepared Mk 2's I had back in the 80's ......sigh! No way I can afford one now. Still, a rally prepared Mini Clubman with a 1293 running a 45 DCOE & straight cut box makes up for it in a small way....(he says, desperately trying to convince himself!)

Look forward to the updates on your escapades Jesse...

Lovely car...!!