B7 RS4 Brakes keep warping
B7 RS4 Brakes keep warping
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Arwcontracts

Original Poster:

2 posts

135 months

Tuesday 11th August 2015
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I have never used a forum before and I am wondering if anyone can help with the following problem. I have a B7 RS4 cabriolet. At present it has around 27,000 miles on the clock. I purchased this some 2 months ago and never noticed a wobble when braking on my test drive. But upon driving home and hitting motorway speeds I noticed a wobble of the steering wheel while braking but only between 75 down to 65 MPH. I purchased the car privately and had to fly up the country to pick up ( in hindsight maybe not the best plan) . When purchasing the vehicle the seller had full records of the car going into Audi garages for services/MOTs and repairs from the first day it was purchased, and the last shown was a service with new disk and brake pad change at Audi in Slough in January 2015 at around 23,000. I have a good friend who owns a mechanics Shop and racing team and took the car to him for an inspection. We changed the discs and pads for genuine Audi parts and I had no wobble while braking for 1400 miles. The wobble has now returned ( and is now very noticeable ) at 1700. But this now happens when braking between 45 down to 35 MPH. The garage I took the car to is very reputable and I also know they bedded in the brakes. I drove normally ( that is not hard, and 50% motorway miles 50% town) with no holding the brakes at stops etc. After looking deeper into the cars history it seems that this has been happening repeatedly for the last 15,000 miles ( no accidents that I can find or am aware of) and audi previously have changed the brakes and pads as good will. Has anyone ever come across this issue before? If so how was it resolved? I previously had a B7 RS4 saloon in 2009 to 2011 and never had this issue while putting 50,000 miles on the car. Any ideas welcome please. (Apologises for the long explanation )

gizlaroc

17,251 posts

255 months

Wednesday 12th August 2015
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Is it definitely warped discs? Sure it is not worn bushes?

Arwcontracts

Original Poster:

2 posts

135 months

Wednesday 12th August 2015
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Thanks. I am taking it to the garage next week and I am trying to build a list of things for them to look at. I will include the bushes.

xjay1337

15,966 posts

149 months

Wednesday 12th August 2015
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Could possibly be a siezed caliper... they are 8 pistons in some of the RS4s so possible some have seized which are wearing the brakes out.

Soov535

35,829 posts

302 months

Wednesday 12th August 2015
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I had this on my 07 Avant RS4.

Audi replaced the front discs and pads under warranty.


That cured it. I hear that it can be residue build up in the drilled holes as well.


Beware, these brakes are £2k a set!!!!!

eric1000

45 posts

243 months

Wednesday 12th August 2015
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I had a B7 that warped two sets of disks and the dealer was unable to find the cause (despite doing the work under warranty). An independent (who was able to do more than just read the computer) found that one of my hubs was off - presumably from me kerbing it at some time. Replacing the hub was a lot cheaper than the disks!

shtu

4,597 posts

177 months

Wednesday 12th August 2015
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Arwcontracts said:
I have a good friend who owns a mechanics Shop and racing team and took the car to him for an inspection.
Get him to check the runout on the discs and hubs.

iluvmercs

7,541 posts

258 months

Wednesday 12th August 2015
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From my similar experience, it will most likely be a hub issue. As suggested, check the run out.

If you've been driving enthusiastically, it could be pad deposit on the discs. Skim the discs and replace the pads followed by some proper bedding in should solve it.
It might be worth upgrading the pads at this point, too.

Darren

k20erham

375 posts

157 months

Wednesday 12th August 2015
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Hi, Get the bushes checked very very carefully, find a friendly MOT station or any garage with shaker plates and check, double check, I've done a number of cars after main dealers have replaced discs and pads only for the wobble to return shortly afterwards.

Guffy

2,372 posts

296 months

Wednesday 12th August 2015
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This issue is common and extensively covered on sites like RS246.com

It's most likely pad deposits that build-up through insufficient braking and sitting on the brakes when the discs are hot. Deposits build up that are actually harder than the disc material. The steel disc then wears away leaving high spots.

I replaced my RS4 discs when I got the car, 2,000miles later it was back. So i changed them again, bedded them in properly (which is some task), made sure i never sat on the brakes and gave them a right good work-out every now and then. Never had further issues over the following 3 years of ownership.

RGambo

887 posts

200 months

Wednesday 12th August 2015
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Guffy said:
This issue is common and extensively covered on sites like RS246.com

It's most likely pad deposits that build-up through insufficient braking and sitting on the brakes when the discs are hot. Deposits build up that are actually harder than the disc material. The steel disc then wears away leaving high spots.

I replaced my RS4 discs when I got the car, 2,000miles later it was back. So i changed them again, bedded them in properly (which is some task), made sure i never sat on the brakes and gave them a right good work-out every now and then. Never had further issues over the following 3 years of ownership.
that's a good insight, thanks, My RS6 has brake vibration, the dealer has told me pads and disks are worn out, Which in truth they are. But I have noticed the disk vibration for a while.As its auto, I'm often sitting on the brakes, especially after coming off a motorway junction, when stopping from x mph can get them a little hot! I'll watch out for that in future.

Dr G

15,991 posts

273 months

Thursday 13th August 2015
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shtu said:
Arwcontracts said:
I have a good friend who owns a mechanics Shop and racing team and took the car to him for an inspection.
Get him to check the runout on the discs and hubs.
...as well as the mating faces of the wheels.

If you're in/around the south east Marcus of http://www.discskimmers.com/ is very experienced with these.

thebraketester

15,833 posts

169 months

Thursday 13th August 2015
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RGambo said:
Guffy said:
This issue is common and extensively covered on sites like RS246.com

It's most likely pad deposits that build-up through insufficient braking and sitting on the brakes when the discs are hot. Deposits build up that are actually harder than the disc material. The steel disc then wears away leaving high spots.

I replaced my RS4 discs when I got the car, 2,000miles later it was back. So i changed them again, bedded them in properly (which is some task), made sure i never sat on the brakes and gave them a right good work-out every now and then. Never had further issues over the following 3 years of ownership.
that's a good insight, thanks, My RS6 has brake vibration, the dealer has told me pads and disks are worn out, Which in truth they are. But I have noticed the disk vibration for a while.As its auto, I'm often sitting on the brakes, especially after coming off a motorway junction, when stopping from x mph can get them a little hot! I'll watch out for that in future.
^^ exactly. Try not to sit for long times wit the brakes on. I had this with my brakes a while back. I thought the discs were warped but it was just pad deposit on the disc. A few days of heavy braking sorted it out.