Dreamliner seat recall, quite expensive
Dreamliner seat recall, quite expensive
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Gandahar

Original Poster:

9,600 posts

157 months

Saturday 12th March 2016
quotequote all
https://www.flightglobal.com/news/articles/loose-7...

"A notice of proposed rulemaking released on 7 March by the FAA would require 787 operators to replace each of the $15,141 crew seats within three years"

That seat price is the price of an entire Ford Fiesta.

Which has 4 seats.

And an engine.

And a lot more.

Has nobody ever wondered if the 787 pilot seats might be a tad overpriced? No wonder they got rid of airline engineers in the cockpit 3rd seat biggrin



willy wonka

66 posts

195 months

Saturday 12th March 2016
quotequote all
I work for the company that makes these and can assure you they are very complex bits of kit so worth every cent!

The Moose

23,672 posts

238 months

Saturday 12th March 2016
quotequote all
willy wonka said:
I work for the company that makes these and can assure you they are very complex bits of kit so worth every cent!
Are the new ones assembled properly with bits of kit that don't fail?! wink

Gandahar

Original Poster:

9,600 posts

157 months

Saturday 12th March 2016
quotequote all
willy wonka said:
I work for the company that makes these and can assure you they are very complex bits of kit so worth every cent!
What, more complex than an entire car? Also it sounds like your company fked up to be honest and can't even get a seat to go backwards and forwards safely..... ahem wink







Edited by Gandahar on Saturday 12th March 22:28

dci

659 posts

170 months

Saturday 12th March 2016
quotequote all
From my experience anything to do with civil aviation is vastly over priced.

I used to work in a maintenance facility and the cost of some of the things fitted to aircraft is shocking. The beverage makers fitted to most of the Boeing aircraft were about £6k. They were nothing more than a water heater not anything fancy like a bean to cup machine.

Water came into the back, was heated in the tank and deposited out of the front into a alloy pot.

Simple convection ovens were just as expensive and they were even simpler! Just a steel box with a thermostat and a heat element. The controls came separately

People wonder why air travel is so expensive..

willy wonka

66 posts

195 months

Saturday 12th March 2016
quotequote all
The reason they are expensive is they are rated to 16g and to reach that level there is extensive testing involved.The actuators are made in France and we are working towards a fix which is not to far away.A crew seat will last longer than your average fiesta with routine servicing.We have products in the field that have been flying for 30+ years.

AnotherClarkey

3,698 posts

218 months

Sunday 13th March 2016
quotequote all
I wish they would make them replace the economy seats on the BA ones. They have made what should have been a improved passenger experience into an extremely poor and uncomfortable one. I will now actively avoid flying on a BA 787 in the future.

Stu R

21,634 posts

244 months

Sunday 13th March 2016
quotequote all
willy wonka said:
The reason they are expensive is they are rated to 16g and to reach that level there is extensive testing involved.The actuators are made in France and we are working towards a fix which is not to far away.A crew seat will last longer than your average fiesta with routine servicing.We have products in the field that have been flying for 30+ years.
My favorite armchair is knocking on 75 years old and still going strong. You should use them instead - I've yet to hear of a single recall on them either. smile

Crush

15,078 posts

198 months

Sunday 13th March 2016
quotequote all
willy wonka said:
The reason they are expensive is they are rated to 16g and to reach that level there is extensive testing involved.The actuators are made in France and we are working towards a fix which is not to far away.A crew seat will last longer than your average fiesta with routine servicing.We have products in the field that have been flying for 30+ years.
Not surprised that we can blame the French hehe

uncinqsix

3,239 posts

239 months

Sunday 13th March 2016
quotequote all
willy wonka said:
The reason they are expensive is they are rated to 16g and to reach that level there is extensive testing
So? The seats in a Fiesta are rated to 20g minimum and tested accordingly.

mph1977

12,467 posts

197 months

Sunday 13th March 2016
quotequote all
uncinqsix said:
willy wonka said:
The reason they are expensive is they are rated to 16g and to reach that level there is extensive testing
So? The seats in a Fiesta are rated to 20g minimum and tested accordingly.
and the unit cost of the testing is ?

the car business is orders of magnitude larger than commercial aviation in terms of units produced, the same argument is often used with regard to medical electronics vs consumer electonics ...

the economies of scale and consequences of failure have a big part to play

" just hold on a moment while i re-boot this ventilator " said no anaesthetist ever ...

uncinqsix

3,239 posts

239 months

Sunday 13th March 2016
quotequote all
mph1977 said:
and the unit cost of the testing is ?

For the car, it's virtually nothing. Probably in the order of tens of cents for a high volume model.

I'd be interested in finding out how different the testing they do for an aircraft seat is. Testing whether any seat assembly can withstand "x" g fundamentally isn't that complicated or expensive, but I have no doubt that there's something special in the aircraft testing. Still, would that be enough that it costs more than a couple of hundred dollars per unit out of the $15000 odd?

willy wonka

66 posts

195 months

Sunday 13th March 2016
quotequote all
As a company we are regulated by the CAA and FAA all parts are traceable back to raw materials,we also offer 24hr AOG service worldwide and have to hold stock of every part for every product we produce regardless of age.We produce in excess of 600 seats a year along with galley inserts and various other aviation parts.You may consider it expensive but there is a lot more in the background than you may think.

mph1977

12,467 posts

197 months

Sunday 13th March 2016
quotequote all
uncinqsix said:
mph1977 said:
and the unit cost of the testing is ?

For the car, it's virtually nothing. Probably in the order of tens of cents for a high volume model.

I'd be interested in finding out how different the testing they do for an aircraft seat is. Testing whether any seat assembly can withstand "x" g fundamentally isn't that complicated or expensive, but I have no doubt that there's something special in the aircraft testing. Still, would that be enough that it costs more than a couple of hundred dollars per unit out of the $15000 odd?
exactly , but what are the testing requirements for the aircraft in terms of the numbers of tests undertaken ...

I can buy chain from a DIY shed for pennies a metre
I can buy chain from a chandlers that is rated for anchoring a boat for a bit more
I can buy chain that's rated to use in hoists for a bit more
I can buy chain that's rated to lift people for a bit more

It's not just the nature of the testing the the frequency of testing etc




Blaster72

12,565 posts

226 months

Sunday 13th March 2016
quotequote all
I must be alone in thinking $15k is cheap! I was expecting them to cost way more.

Certification, testing, support and that nasty word profit all add up to make any parts for commercial aircraft pricey.

$80k for a dreamliner battery and up until recently they were scrap if you let one run flat. That's just one example.

jmorgan

36,010 posts

313 months

Sunday 13th March 2016
quotequote all
OK, for the uninitiated, like me, why not a deck chair or orange box. OK, extreme silly suggestion but what goes into them?

Evanivitch

26,297 posts

151 months

Sunday 13th March 2016
quotequote all
From my experience of Test Houses working to an international standard are an absolute rip off, and some times a completely inept.

The UV cycle for the seat probably cost 15k and they probably just left it under a calibrated lamp and went for coffee.

willy wonka

66 posts

195 months

Sunday 13th March 2016
quotequote all
jmorgan said:
OK, for the uninitiated, like me, why not a deck chair or orange box. OK, extreme silly suggestion but what goes into them?
The seating is designed to ensure pilot/co pilot comfort and to suit a wide range of occupants from different parts of the world.Each seat has adjustable armrests,recline,lumbar support,thigh support,headrest,tilt function vertical adjustment,and fore aft adjustment these things all have to operate in a wide range of enviroments from sub zero temperatures to desert temperatures.

Seat design is not as easy as you may think!

jmorgan

36,010 posts

313 months

Sunday 13th March 2016
quotequote all
willy wonka said:
Seat design is not as easy as you may think!
I approach these topics nowadays assuming I know nothing.

Just find it interesting knowing a bit more. When in the ATC, there was an ejector seat in the back room, along with some wireless sets from WWII and a tail wheel off something, but the seat was well made and obviously a lot of work gone into it and quite rightly so.

You mention the temperature range, not thought about sub zero.

J4CKO

46,816 posts

229 months

Sunday 13th March 2016
quotequote all
Gandahar said:
https://www.flightglobal.com/news/articles/loose-7...

"A notice of proposed rulemaking released on 7 March by the FAA would require 787 operators to replace each of the $15,141 crew seats within three years"

That seat price is the price of an entire Ford Fiesta.

Which has 4 seats.

And an engine.

And a lot more.

Has nobody ever wondered if the 787 pilot seats might be a tad overpriced? No wonder they got rid of airline engineers in the cockpit 3rd seat biggrin
We have a Fiesta, quite a decent little car, but I am not sure I would want to fly in it.

My PC will run a complex simulation of an airliner, with working flight controls, computers and instruments, but I really, really wouldnt want to fly in that.