E39 M5 - suspension knocking noise when warm, and slow...?
E39 M5 - suspension knocking noise when warm, and slow...?
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Discussion

carlosvalderrama

Original Poster:

198 posts

228 months

Friday 18th March 2016
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Hopefully someone might be able to help with a diagnosis...

I have a 2001 M5, currently on about 75k, and is completely standard.

A knocking noise has appeared, on what I think is the front left corner. I can't be 100% once it's echoing about the interior, but I'm 80% sure. It started last September, being very subtle, and has slowly got worse. I had a main dealer oil service done in December, and it got a full bill of health.

When the car is cold, it's fine. Braking, turning, speedbumps, accels, forward/reverse, full lock, it's totally silent.

If I drive it slowly, as in city centre type traffic, the noise slowly appears as an almost continuous hard vibrational knock, increasing with time to a very loud crescendo. The closest I've heard to it was when I had a loose front topmount nut on a solid mounted trackday E36.

If I then drive at high speed, like a motorway, the sound diminishes. Once I come off the motorway and start trundling it reappears. It almost seems like it's related to heat buildup in the suspension or the brakes.


At standstill, at any time, there's nothing when revving the engine, so I'm reasonably happy the mounts and front subframe are ok.

I've not yet managed to isolate it to a particular manoeuvre, so it doesn't seem to be worse or better when braking, turning in a particular direction, or anything else. However, I'm going to try some light left foot drag-braking when it does it to see if that changes anything. I also want to do some on-handbrake checks to see if there's anything with the propshaft centre, or the diff mounts.

I've been doing a light front end refresh on it, the 4 lower arms are about 6000 miles old, both front wheel bearings, ARB dropmounts and strut top mounts are about 3000 miles old, and all spent about 2500 miles being silent before this happened.

I've done a light inspection, nothing is damaged or loose, no missing spring coils, nothing appears to be rubbing or moving. I torque-checked the caliper and the easily accessible bolts, all OK. The disc is old, but comfortably above minimum thickness.


So, it's a bit baffling. Other than throwing some new discs and stuff like pitman arms and track rods at it, I'm out of ideas. However, why pitmans or track rods would be affected by heat, but seemingly have no response change during steering is slightly odd.


If you read all that, any ideas or thoughts?!

trickywoo

14,228 posts

260 months

Friday 18th March 2016
quotequote all
I had similar and it turned out to be brake related.

How are your pads and disc faces (inner also)?

Gruber

6,313 posts

244 months

Friday 18th March 2016
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I had something similar with my e39 Alpina B10, which was solved by a specialist replacing the centre track rod / tie rod (I'm not sure which - the invoice referred to both tie rod and track rod, but only one bit was replaced...).

Dunno if that helps, but the symptons sound similar.

E-bmw

13,509 posts

182 months

Friday 18th March 2016
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The bigger V-engined e39s are renowned for suspension leg top-mounts making a noise that sounds like what you say.

Easy fix if you use the weight of the car to compress the spring, undo the top-mount, lift the car, change the top-mount, then slowly/carefully lower the car back down, making sure the shock top and spring go where they should.

Depthhoar

691 posts

158 months

Friday 18th March 2016
quotequote all
It does sound like the centre tie rod. One of the ball joints on the centre tie rod is located close to a part of the exhaust system so there is accelerated wear due to heat cycling. Doesn't readily show up during inspection with a pry bar etc.. Typical symptoms are noises etc only after about 30 mins driving. If the centre tie rod has not been replaced before I'd start further investigations there.

If are going to replace the centre tie rod then probably best to change the left and right tie rods as well if they're original. The whole tie rod assembly - left, right & centre - can be removed from the car as a complete unit if you're careful. New pitman & idler arm probably worth doing (or at least replacing the one critical bush) 'while you're in there'. Oh, the joys of M-car ownership!


carlosvalderrama

Original Poster:

198 posts

228 months

Saturday 19th March 2016
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Ah, inner track ball joints, nice call. The track rod ends seemed sturdy on the hub, but I didn't specifically lever against the track rod to drag link ball.

However, it would seem appropriate given its position relative to the headers and it's a hard knock, rather than the softer thud from a knacked bush.

The pitman is nicely visible in a cut out of the right side arch liner, so getting at the bush in it shouldn't be the worst thing ever...

I'll get on it as the next job, here's hoping...!

Cheers!

Pennyroyal Tea

26,140 posts

244 months

Saturday 19th March 2016
quotequote all
carlosvalderrama said:
Hopefully someone might be able to help with a diagnosis...

I have a 2001 M5, currently on about 75k...
Be prepared to start eating, sleeping and stting suspension and associated bushes hehe

carlosvalderrama

Original Poster:

198 posts

228 months

Saturday 19th March 2016
quotequote all
Yeah... Once the front end is done, I'll be moving to the back... frown

Hard to justify, but I love it to bits.

cheapshots

1 posts

120 months

Tuesday 18th October 2016
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Hi carlosvalderrama, did you ever manage to fix this? My E60 has the same symptoms you've mentioned. Thanks smile

Mark727

1 posts

61 months

Tuesday 7th September 2021
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Can anyone offer advice I have a 2016 BMW 116d F21 Sport 41000 miles which has a knocking / vibration which can be felt through the steering at low speeds but only seems to occur in hot weather ? the issue became apparent during the hot weather this summer I booked the car in to my local BMW dealer Ocean at Falmouth for investigation the diagnosed that the vehicle had worn wishbone suspension bushes tracking out of alignment and feathered tyres worn unevenly . I had both suspension arms replaced tracking geometry done and Two new tyres Cost not including Tyres just under £700
all seemed well untill last couple of days had hot weather around 27 c and the problem is back just as bad starts of with slight clonking but gets worse over speed bumps ect
I have wondered if this is a steeering rack or top suspension mount issue going to have to take it back to the dealer again but somewhat anoyed having paid for new suspension arms and the problem stll not rectified
any advice gratefully recieved