350i FHC window frames
350i FHC window frames
Author
Discussion

PV7998

Original Poster:

405 posts

155 months

Friday 1st April 2016
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The restoration of my 350i FHC has hit a fairly big snag..............the passenger side window frame is full of holes and unrepairable.

I understand from looking at past posts that these aren't available new any more .... unless anyone knows any different?

If the originals aren't available, does anyone have any knowledge about anyone, anywhere, who has actually made a set up?

Lastly...........has anyone any knowledge of a single (preferably passenger side) window frame that's lying around unused and unloved - or maybe even a pair.

I'm sure I can find a good home for any complete or even incomplete frames as they could used to make one good pair.

General Zod

334 posts

152 months

Friday 1st April 2016
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This came up on here recently. The TVR guy over here near Belfast I believe had a set fabricated for a restoration recently. You could call and ask. It's Torqueflyte in ballygowan.
Reason I know is when I took mine down it was one of the first things Greg checked

mike various

236 posts

142 months

Friday 1st April 2016
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I remember this as i'm after a set for my 350fhc and asked the same question.
The torqueflyte name came up then and to be honest i haven't followed it up.
I bought my car and it has sat where i dropped it off the trailer since mid feb !.
Too many other projects inc the 350se, which is due for it's mot in 4 weeks.
If they offer a good price then i may be interested if the price is right. !

Mike


PV7998

Original Poster:

405 posts

155 months

Friday 1st April 2016
quotequote all
I'll follow up Torqueflyte Saturday or Monday and post up what I get.

There's also another possibility for repair sections that I'm following up.

For the handful of FHC owners out there it'll be interesting.......although having said that it looks like the frame is the same profile as used on the convertible wedges, and they seem to rot just as much as the FHC, so maybe we'll all be trying to find a supplier.


PV7998

Original Poster:

405 posts

155 months

Monday 4th April 2016
quotequote all
No joy with TorqueFlyte I'm afraid ............... spoke to a very helpful chap who explained that they did have a pair made up some time ago in stainless steel.

They were expensive (£1000) and weren't that good.

I'm going to try a Classic Car restorer I know........he says that anything is do-able - at a price.

I'm going to take the old ones to him and see what he comes up with.

mike various

236 posts

142 months

Monday 4th April 2016
quotequote all
Thanks for the update on the frames.
I will be interested to see what your classic car contact can make.
The frustrating part about this is that i used to work at a company that made all these window frames and probably made the frames for TVR.
But as usual in the automotive industry they went bump.

There was a company in cornwall that made the frames for the lotus excel, i think similar shape and profile to the tvr ones but i cannot remember the name or wouldn't know where to start looking.

I know a man who may remember but he's on holiday at the moment in the states when he gets back i will see if he can remember.

Mike

marshalla

15,902 posts

222 months

Monday 4th April 2016
quotequote all
mike various said:
Thanks for the update on the frames.
I will be interested to see what your classic car contact can make.
The frustrating part about this is that i used to work at a company that made all these window frames and probably made the frames for TVR.
But as usual in the automotive industry they went bump.

There was a company in cornwall that made the frames for the lotus excel, i think similar shape and profile to the tvr ones but i cannot remember the name or wouldn't know where to start looking.

I know a man who may remember but he's on holiday at the moment in the states when he gets back i will see if he can remember.

Mike
Later Esprits, Eclats, Elites & Excels all use a similar steel profile to your TVRs. (early Esprits used aluminium which flaps about at speed). Ollie W. informs me that the Lotus stuff was done by Edward Rose Ltd. Alas, long gone. I'm on a quest/mission to get something to replace them at the moment. (see posts elsewhere about the loss of skills/capability in the UK).

SJ Sportscars in Crediton have a small stock of late Esprit frames if anyone is desperate to get some replacement section - but they are not cheap.

mike various

236 posts

142 months

Monday 4th April 2016
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The company that i worked at was wagon Automotive (they bought out Edward Rose and used to make all sorts of window channel).

We used to paint parts for various automotive companies and there was a fabrication company down south somewhere that made the replacement channels for the lotus cars but i cannot remember the name of the company !!!.

What we need is a company that rolls the steel to various profiles for window channels.

The company that took a lot of the Wagon automotive stuff was thysssen krupp based up the road in cannock.
I don't know anyone who works there but my friend who's in the states at the moment has a few contacts he may know someone.
When he gets back next week i'll ask him if he can find out anything.

I did look on the lotus excel forum but they are having the same issues as us.

Mike

Mike

marshalla

15,902 posts

222 months

Monday 4th April 2016
quotequote all
Yup. I'm sort of leading on it for the Excel owners. We can't find anyone who can make the channel without having to spend £8k to £14k on the tooling alone frown

Wedg1e

27,002 posts

286 months

Monday 4th April 2016
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Rumour has long had it that the Mk.2 Escort had a near-identical window channel section.
Certainly the curvature of the Wedge windows matches that of the Sierra; I know because I used a section of the channel from inside a Sierra door to repair my Tasmin's frames... the curve was a perfect match.

JamesMK

556 posts

272 months

Tuesday 5th April 2016
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Mine don't have long for this world either, so if a source is found - I'm interested (but not at £1,000).

I always believed the channel to be mk4 Cortina, never tested the theory though.

TimLux

102 posts

151 months

Tuesday 5th April 2016
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I am also interested in these; as I mentioned on the other thread, mine are solid but the wrong shape for the car (thought the doors had dropped, and they have a little, but the window frames are wrong).

mike various said:
What we need is a company that rolls the steel to various profiles for window channels.
Does anybody have a specification for what is required? There's a metal specialist locally I could (try and) have a chat with if I know exactly what we want (i.e. is it this kind of thing, or am I thinking too simplisticly?).

marshalla

15,902 posts

222 months

Tuesday 5th April 2016
quotequote all
TimLux said:
Does anybody have a specification for what is required? There's a metal specialist locally I could (try and) have a chat with if I know exactly what we want (i.e. is it this kind of thing, or am I thinking too simplisticly?).
I've spent 3 years trying to find someone who can make it. The starting point is the tooling : £8k to £14k (+VAT), then a minimum order.

adam quantrill

11,625 posts

263 months

Tuesday 5th April 2016
quotequote all
As a matter of interest is the door glass the same as the drophead? So the trailing vertical edge has to be curved?

mike various

236 posts

142 months

Tuesday 5th April 2016
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Glass wise i have piece of glass that's definitely from a FHC that i can check against my DHC but can't do it till thurs night as the cars as down on a farm and the glass is at my house (i'm away until thurs eve).

I'm told the profile of the glass is the same it wouldn't make sense to have different profiles for such a small run of vehicles. TVR and cost cutting etc !!!
I need to check as i need to order a piece of glass from Phil i think it is, for the drivers side.

Regarding the frames when i worked at Wagon / Edward rose the profile was made from flat steel which was then pushed through a series of rolls which formed the profile. We made miles and miles of the stuff for various cars GM / Honda etc. (If i had a 1p for each one i'd never have to work again !!!)
This was then formed in small presses to form the shape and the various brackets welded on accordingly.

As i said a lot of the work went to another local company who i know took all the rolls and the people who operated them. When my friend comes back from the states i'll have a chat with him as he know's people who go into a LOT of the automotive companies and i may be able to track down where it all went to / is currently being made. He also worked at Wagon, i'm not prepared to say on an open forum what i MAY be able to find out.

If i can find out who makes the profile it will be a lot cheaper then to get it bent to shape at a small engineering company !!

Mike






mike various

236 posts

142 months

Tuesday 5th April 2016
quotequote all
I also forgot to add that there is a mk4 cortina down the farm ! (I just remembered to be honest !.)
If i can get the door open i'll have a look at the profile as my FHC is about 200 feet from it.

I will try and do this thurs eve, boy will i cop some crap off the other half, she moans i spend too much time down there and i haven't seen her for two days is that a good thing ?

Mike

Wedg1e

27,002 posts

286 months

Tuesday 5th April 2016
quotequote all
mike various said:
Regarding the frames when i worked at Wagon / Edward rose the profile was made from flat steel which was then pushed through a series of rolls which formed the profile.

Yep, it was a bit like this fag-CAD sketch... biggrin



marshalla

15,902 posts

222 months

Tuesday 5th April 2016
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Anything like this ?


Wedg1e

27,002 posts

286 months

Wednesday 6th April 2016
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Weeelll... similar wink The shallow side of the channel (not the glass side) was a fraction of the overall depth. If you tried to use something that was too deep on the 'outside' then you'd either not be able to get the glass in or else the frame would be larger overall and the door probably wouldn't shut!

marshalla

15,902 posts

222 months

Wednesday 6th April 2016
quotequote all
I've dropped off a spare Excel frame at a possible supplier/maker of new frames. If we have any success I'll let you know.