Exhaust rusted - choices?
Exhaust rusted - choices?
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Discussion

ProjectChimaera

Original Poster:

197 posts

136 months

Thursday 3rd November 2016
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Hi, brought my standard exhaust out of storage ready for fitting now the body is back on. As with everything else on project chimaera it's rusty! It's broken off both pipes forward of the silencers.its a shame as the remainder isn't in bad nick.

Has anyone chopped out the centre boxes and replaced with generic silencer boxes? I should add that I have removed the precats and wasn't planning on sleeving the boxes as judging by reports on here they are overly loud with both?

Failing repairing the existing box, what's the thoughts on the ACT options? standard or cherry bomb? Would cherry bomb be as loud as a sleeved standard system or more refined?

Pupp

12,872 posts

295 months

Thursday 3rd November 2016
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If you're still running the main cat, then sleeved is not offensive with the pre-cats gone... no cats at all and sleeved is pretty extreme and not for the faint hearted

bobfather

11,194 posts

278 months

Thursday 3rd November 2016
quotequote all
ACT don't make exhaust components anymore, they farm the work out and as my manifolds demonstrate, the stainless steel grade is very poor, full of impurities, covered in rust after 14 months

ProjectChimaera

Original Poster:

197 posts

136 months

Thursday 3rd November 2016
quotequote all
bobfather said:
ACT don't make exhaust components anymore, they farm the work out and as my manifolds demonstrate, the stainless steel grade is very poor, full of impurities, covered in rust after 14 months
That's disconcerting, thanks for the info. Any info on racetech systems?

N7GTX

8,263 posts

166 months

Friday 4th November 2016
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bobfather said:
ACT don't make exhaust components anymore, they farm the work out and as my manifolds demonstrate, the stainless steel grade is very poor, full of impurities, covered in rust after 14 months
My ACT ones have been on for just over a year now and no rusting issues. As with the Cerb 4.2 I had, fitment is the biggest problem. They take a bit of fettling.

bobfather

11,194 posts

278 months

Friday 4th November 2016
quotequote all
N7GTX said:
bobfather said:
ACT don't make exhaust components anymore, they farm the work out and as my manifolds demonstrate, the stainless steel grade is very poor, full of impurities, covered in rust after 14 months
My ACT ones have been on for just over a year now and no rusting issues. As with the Cerb 4.2 I had, fitment is the biggest problem. They take a bit of fettling.
As ACT outsource this work perhaps it's pot luck who does it and what materials they use

N7GTX

8,263 posts

166 months

Friday 4th November 2016
quotequote all
bobfather said:
N7GTX said:
bobfather said:
ACT don't make exhaust components anymore, they farm the work out and as my manifolds demonstrate, the stainless steel grade is very poor, full of impurities, covered in rust after 14 months
My ACT ones have been on for just over a year now and no rusting issues. As with the Cerb 4.2 I had, fitment is the biggest problem. They take a bit of fettling.
As ACT outsource this work perhaps it's pot luck who does it and what materials they use
You may well be right but at the price they should be perfect yes (the ACT ad says they are 304 grade)

bobfather

11,194 posts

278 months

Friday 4th November 2016
quotequote all
N7GTX said:
You may well be right but at the price they should be perfect yes (the ACT ad says they are 304 grade)
I've tied them to a CliveF Y piece which has heat-tinted beautifully. The ACT manifolds have nasty large patches of dark brown interspersed with normal gold/blue heat-tint. It was after 12 months when I spotted the first signs of red rust dust on them, too late to complain and I wouldn't want to hassle of removing and refitting.

I have found a brilliant product for bringing them back to silver with just a simple wipe over. Autosol Bluing Remover, very quick and non-abrasive. Not easy to source in the UK, it's popular in America. I found an ebay supplier who imports it from time to time.

ACT

2,529 posts

307 months

Friday 4th November 2016
quotequote all
bobfather said:
ACT don't make exhaust components anymore, they farm the work out and as my manifolds demonstrate, the stainless steel grade is very poor, full of impurities, covered in rust after 14 months
ACT use JP exhausts, always have done, for nearly 20 years, all exhaust parts are made from 304 stainless , which is high quality.
Stainless manifolds can tarnish and go brown, not to be confused with rust, you can re-polish them if required.

anonymous-user

77 months

Friday 4th November 2016
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ACT said:
bobfather said:
ACT don't make exhaust components anymore, they farm the work out and as my manifolds demonstrate, the stainless steel grade is very poor, full of impurities, covered in rust after 14 months
ACT use JP exhausts, always have done, for nearly 20 years, all exhaust parts are made from 304 stainless , which is high quality.
Stainless manifolds can tarnish and go brown, not to be confused with rust, you can re-polish them if required.
JP were a very good outfit once. Their products designed some years ago will not have suffered, but they don't have the same quality fabricators that they once had - should you need something a little out of the ordinary.

After using them in the past, I decided to give them a V8 M series for manifolds and a full system. It was with them for a week before they declared it would be impossible to get an exhaust to fit.

Once removed from their premises, it took 3 days to have a work of art fabricated and installed by a good old fashioned fabricator that does not compromise service or maintenance. smile



Edited by anonymous-user on Friday 4th November 11:15

N7GTX

8,263 posts

166 months

Friday 4th November 2016
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This is what mine look like now. No cleaning or polishing.


bobfather

11,194 posts

278 months

Friday 4th November 2016
quotequote all
ACT said:
ACT use JP exhausts, always have done, for nearly 20 years, all exhaust parts are made from 304 stainless , which is high quality.
Stainless manifolds can tarnish and go brown, not to be confused with rust, you can re-polish them if required.
Perhaps you could enlighten me or perhaps share these images with JP. I'm now wondering if they subcontract work from time to time. These ACT manifolds were fitted at the same time as the CliveF Y piece. I initially thought that they had a surface contamination so I de-blued and polished them but they tinted up the same again. You can see the difference between Clive's stainless steel and JP's





You may recall, I had to return one because they had failed to complete the welding, see here



Edited by bobfather on Friday 4th November 13:56

Tangoed

924 posts

238 months

Friday 4th November 2016
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I got new ACT exhaust in March, top quality bit of kit. When it went for an MOT the mechanic commented on the workmanship.

anonymous-user

77 months

Friday 4th November 2016
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Looks like they've had the good sense to address shortcomings.

ProjectChimaera

Original Poster:

197 posts

136 months

Friday 4th November 2016
quotequote all
Tangoed said:
I got new ACT exhaust in March, top quality bit of kit. When it went for an MOT the mechanic commented on the workmanship.
Standard or Cherry bomb Tangoed? How are the noise levels?

ACT

2,529 posts

307 months

Tuesday 8th November 2016
quotequote all
bobfather said:
Perhaps you could enlighten me or perhaps share these images with JP. I'm now wondering if they subcontract work from time to time. These ACT manifolds were fitted at the same time as the CliveF Y piece. I initially thought that they had a surface contamination so I de-blued and polished them but they tinted up the same again. You can see the difference between Clive's stainless steel and JP's





You may recall, I had to return one because they had failed to complete the welding, see here



Edited by bobfather on Friday 4th November 13:56
I did forward your images to JP, they confirm that the marks are contamination / or something spilled on the manifolds, causing the tarnish, of course this can be polished out, but quite a lot of work and these marks won't effect the longevity .

Also it is normal for manifolds to be darker than the Y piece, they get hotter. If you look at the image in the previous post it also shows this, in that case the Y piece was an ACT version.

JP never subcontract our exhaust or manifold parts out, they are also made from 304 stainless.

I hope this helps, don't forget they come with a lifetime warranty .



Edited by ACT on Wednesday 9th November 20:50

ChimpOnGas

9,637 posts

202 months

Tuesday 8th November 2016
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I purchased my ACT Y piece used about 5 years ago, assuming the flanges aren't warped and it hasn't been driven over it's one of those products that's as good used as it is new.

In theory it should last forever, mine is as good as the day I bought it and almost certainly as good as the day it was made.

TBH I can't fault it for material quality, workmanship and longevity... then there's the engine noise improvement and what felt like a 10hp increase immediately after installation.

As far as I'm concerned it's a no-brainer!

Matty...

105 posts

115 months

Monday 14th November 2016
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Unfortunately I see it far too often, there is a lot of poor quality systems about these days, claiming they are stainless where they are like a 409 grade (still magnetic) and simply don't last. It is the materials and details that make systems last longer, like back purging welds, welding flanges both sides and having pipes positioned through the flanges, not just stuck on the surface etc...proper merge collectors (not the press formed collectors) and correct runner lengths is where you gain the power.

I have remade several stainless systems now, less then 12 months old as they a corroding and falling apart.