Otter switch ,leak.
Otter switch ,leak.
Author
Discussion

Ptr400J

Original Poster:

239 posts

114 months

Sunday 27th November 2016
quotequote all
Having just got the rad recored and installed new silicon hoses then been through the leak everywhere stage (just keep tightening your nuts !) I finallly got out this saffy for a test drive.

Everything seem to be ok apart from a squirrely back end on the damp roads rolleyes got back to base popped the bonnet to find a dribble of water from otter switch.

I have got a new fibre washer and a smear of blue hylomar on, is it worth redoing this AND wrapping a bit of ptfe tape around the threads?
Maybe some silicone sealer instead of hylomar?

Discopotatoes

4,101 posts

244 months

Sunday 27th November 2016
quotequote all
Ptr400J said:
Having just got the rad recored and installed new silicon hoses then been through the leak everywhere stage (just keep tightening your nuts !) I finallly got out this saffy for a test drive.

Everything seem to be ok apart from a squirrely back end on the damp roads rolleyes got back to base popped the bonnet to find a dribble of water from otter switch.

I have got a new fibre washer and a smear of blue hylomar on, is it worth redoing this AND wrapping a bit of ptfe tape around the threads?
Maybe some silicone sealer instead of hylomar?
A bit of ptfe wouldn't go amiss

Sardonicus

19,321 posts

244 months

Sunday 27th November 2016
quotequote all
Fibre washers are st you want a copper or aluminum washer, fibre washers have a use and thats filling the bin IMO scratchchin they compress over a period too

Discopotatoes

4,101 posts

244 months

Sunday 27th November 2016
quotequote all
i use a bit of hawk white on threaded fittings

Ptr400J

Original Poster:

239 posts

114 months

Sunday 11th December 2016
quotequote all
Still got a weep off the switch after changing seals, ptfe taping three times...

Is it possible the leak is through the body of the switch ?

Is it common for this type of leak from the switch body?

phillpot

17,456 posts

206 months

Sunday 11th December 2016
quotequote all
PTFE tape won't work because it is not a tapered thread. You could try twisting the tape and wrapping it several times around the top of the thread to form a sort of PTFE washer.

Is the face of the boss you are screwing it into perfect, no small nicks or damage?

There's not a lot of pressure in a cooling system, it "should" seal quite easily with a new fibre (tighten very gently), copper or alluminium washer.

Ptr400J

Original Poster:

239 posts

114 months

Sunday 11th December 2016
quotequote all
phillpot said:
PTFE tape won't work because it is not a tapered thread. You could try twisting the tape and wrapping it several times around the top of the thread to form a sort of PTFE washer.

Is the face of the boss you are screwing it into perfect, no small nicks or damage?

There's not a lot of pressure in a cooling system, it "should" seal quite easily with a new fibre (tighten very gently), copper or alluminium washer.
Already there with the twisted version smile of ptfe so now swapped to an aluminium washer having tried the fibre version to no avail.

Re-bled the system, coolant everywhere once again rolleyes

Don't even need to start to see if things have improved so will leave it overnight and check tomorrow.

Didn't get my weekend Tiv fix frown

phillpot

17,456 posts

206 months

Sunday 11th December 2016
quotequote all
Ptr400J said:
Already there with the twisted version smile of ptfe
That's the trouble with forums, never sure if you're offering tips and advice or "teaching granny how to suck eggs"!


Fingers crossed your ally washer does the trick wink



Ptr400J

Original Poster:

239 posts

114 months

Sunday 11th December 2016
quotequote all
phillpot said:
That's the trouble with forums, never sure if you're offering tips and advice or "teaching granny how to suck eggs"!


Fingers crossed your ally washer does the trick wink

No, its all good stuff ! It helps when others offer thoughts and advice, its "another set of eyes".....well sort of !

I was more concerned about the switch itself being prone to leaking through the body as a "standard" problem rolleyes

Ptr400J

Original Poster:

239 posts

114 months

Monday 12th December 2016
quotequote all
Really pi censored d off now, bloody thing is still leaking when the engine is not running..........arrrggggggggggghhhhhhhh

Gonna have to take it out AGAIN and investigate the face of the rad and the otter switch for marks / deformation.

Still can't find out if these switches are prone to cracking/ leakage through the body.

Better order some more coolant frown


phillpot

17,456 posts

206 months

Monday 12th December 2016
quotequote all


You probably don't need me to tell you but something seriously wrong if leaking with no pressure?

gmw9666

2,739 posts

223 months

Monday 12th December 2016
quotequote all
The otter switch on my wedge was leaking

Turned out the nut that is soldered onto the rad had failed. So for you it may not be the washer but the soldered?

Not sure if how the chim vs wedge is mounted but a different suggestion

http://www.pistonheads.com/gassing/topic.asp?h=0&a...

Ptr400J

Original Poster:

239 posts

114 months

Friday 16th December 2016
quotequote all
The fault turned out to be the switch, leaking between the switch head body and the outer brass nut.

Thought I had cracked the problem last night as no leaks apparent after re sealing washer yet again, wound it up to temp this morning seemed ok.

Left it to cool came back to find it dripping down the rad and small amount of water sitting in the well of the nut and the actual terminal switch centre.

So, new switch to order, are the Beru ones any good? anyone used them