part forging, manufacture etc
part forging, manufacture etc
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stevieturbo

Original Poster:

17,987 posts

271 months

Wednesday 28th December 2016
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anonymous-user

78 months

Wednesday 28th December 2016
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There's a video somewhere on you-tube i now can't find that shows the Forging of the SR-71 aircraft Titanium undercarriage leg. One of the largest single forgings of Ti ever, and it's also pretty fascinating. But being in the early 1960's there was none of that clever computer sim of the forging flow process to enable precision tool design, they just set about it with simple jigs, forklifts and a sodding huge forge hammer!

stevieturbo

Original Poster:

17,987 posts

271 months

Wednesday 28th December 2016
quotequote all
Max_Torque said:
There's a video somewhere on you-tube i now can't find that shows the Forging of the SR-71 aircraft Titanium undercarriage leg. One of the largest single forgings of Ti ever, and it's also pretty fascinating. But being in the early 1960's there was none of that clever computer sim of the forging flow process to enable precision tool design, they just set about it with simple jigs, forklifts and a sodding huge forge hammer!
All the programs on TV etc about how stuff is made is very interesting. But I always find myself wondering.....how do they make the machines that make the stuff thats made lol

Some very clever work out there

sospan

2,755 posts

246 months

Wednesday 28th December 2016
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The biggest I saw was the casting of a 10 tonne ingot that was then forged into a shaft. It was at Round Oak Steel (the casting). The forgeing at a nearby works (can't remember the name).
The forgeing was in a masive press not a hammer as it needed slower deformation not fast stamping.
Casting was on day 1. Forgeing 4 days later as they had to slow cool the ingot. Reheating took several hours pre forgeing.
I enjoyed my days as a metallurgist, especially on projects taking me to newer places outside the steelworks I was based in.

Boosted LS1

21,200 posts

284 months

Wednesday 28th December 2016
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stevieturbo said:
Max_Torque said:
There's a video somewhere on you-tube i now can't find that shows the Forging of the SR-71 aircraft Titanium undercarriage leg. One of the largest single forgings of Ti ever, and it's also pretty fascinating. But being in the early 1960's there was none of that clever computer sim of the forging flow process to enable precision tool design, they just set about it with simple jigs, forklifts and a sodding huge forge hammer!
All the programs on TV etc about how stuff is made is very interesting. But I always find myself wondering.....how do they make the machines that make the stuff thats made lol

Some very clever work out there
And one day will robots make robots? Good link Stevie. I'd like to see a piston forging process but it's probably a bit bland. One thump and it's done.

stevieturbo

Original Poster:

17,987 posts

271 months

Wednesday 28th December 2016
quotequote all
Boosted LS1 said:
And one day will robots make robots? Good link Stevie. I'd like to see a piston forging process but it's probably a bit bland. One thump and it's done.
https://www.youtube.com/watch?v=dVLrAce8lHE

https://www.youtube.com/watch?v=ac5qiSDA1Xo

https://www.youtube.com/watch?v=jZ-CVhRfZ9k

CNC billet version much nicer

https://www.youtube.com/watch?v=EC38wgY3lOg

And a real crankshaft ! lol

https://www.youtube.com/watch?v=J2Y8q-1T4nQ

Engine block

https://www.youtube.com/watch?v=wr4_B9EXWSo

tapkaJohnD

2,000 posts

228 months

Thursday 29th December 2016
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HiTech?

On the other hand: https://www.youtube.com/watch?v=sXmKHGqfFlc

John

stevieturbo

Original Poster:

17,987 posts

271 months

Thursday 29th December 2016
quotequote all
tapkaJohnD said:
HiTech?

On the other hand: https://www.youtube.com/watch?v=sXmKHGqfFlc

John
Some skills there, and that hammer is a beast !!!


chuntington101

5,733 posts

260 months

Friday 30th December 2016
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stevieturbo said:
Some skills there, and that hammer is a beast !!!
I think it's just a pile driver! Haha.

Want to show some of our Heath and safety guys this at work but scared they might have a heart attack! smile

Steve_D

13,801 posts

282 months

Saturday 31st December 2016
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stevieturbo said:
Some skills there, and that hammer is a beast !!!
That's teamwork. The forklift guys were working almost as if they were left and right hands of a single person.

Steve