problem with old style brake system
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Discussion

bordseye

Original Poster:

2,232 posts

221 months

Wednesday 13th September 2017
quotequote all
A friends Morgan Plus 8 or 1970s vintage had a brake problem following the replacement of shoes and pads and a rear slave cylinder. The rear brakes are drums of the non self adjusting sort and have been adjusted correctly.

The problem is that the first application of the brake pedal goes almost down to the floor though the braking is still good enough to lose front wheel grp on a damp road. An immediate second application gives a harder pedal feel and much less travel of the pedal.

In neither case is the pedal spongy when you push hard on it so I doubt that there is air in the system . What do these symptoms suggest to you? Servo problem / leak? Master cylinder seals?

Decky_Q

2,078 posts

206 months

Wednesday 13th September 2017
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servo and possibly balance/bias valve.

Huntsman

9,313 posts

279 months

Wednesday 13th September 2017
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My guess is the activity of bleeding has used the entire travel of the master cylinder, this has damaged the seals.

New master cylinder should fix it. Don't bother with a seal kit, in my experience, in the master cylinder they don't work well.


Gary C

15,219 posts

208 months

Wednesday 13th September 2017
quotequote all
Sounds a bit like knock off.

Does the brakes work OK until you have turned a corner ? Some shifting of the brake calliper can allow the disc push the Pistons back leading to this phenomenon.

Used to get it in my Impreza STi with the 4 pot brembo's when really pushing it in a bend.

I am assuming it's got discs on the front as you mention pads.

Edited by Gary C on Wednesday 13th September 13:36

Allan L

799 posts

134 months

Wednesday 13th September 2017
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I agree with Gary C that disc brake knock-off is most probable. Usual cause is a little slackness in a wheel bearing and I do mean little.
Can't remember what the Morgan's front wheel bearings are, but most makers of their time used taper rollers which have to be done up tight and then backed off a gnat's (technical term for "to the next split-pin hole") to give no more than 4-6 thou. end-float.
ETA Caliper slackness just could be the cause but that's unlikely in my view. It is also possible to get a similar effect if a disc brake piston has seized, but both that and slack caliper would have been spotted when changing brake pads.

Edited by Allan L on Wednesday 13th September 15:16

bordseye

Original Poster:

2,232 posts

221 months

Wednesday 13th September 2017
quotequote all
I dont think that it is knock off since it does the same thing if the car is parked up in the garage.

Gary C

15,219 posts

208 months

Wednesday 13th September 2017
quotequote all
bordseye said:
I dont think that it is knock off since it does the same thing if the car is parked up in the garage.
Oh well.

So it's effective but long travel, but readjusts with one prod ?

Ok, master cylinder is normally noticeable as under pressure, it eventually sinks. Hum, so if it works fine, then is left and then takes a large travel but holds pressure with no spongeyness, and there is no self adjuster on the drum their cant initially be enough fluid in the system, but no air, which means either a piston is back in the caliper, or in the slave as when you move the master piston it pressurises, then moves back and pulls in more fluid and then works fine for a bit.

strange.

I take it the brake pedal is sat at the normal position initially ?

lowdrag

13,183 posts

242 months

Wednesday 13th September 2017
quotequote all
Sound to me that the car needs the fluid changing? If hygroscopic fluid, the sponginess will be noticeable and pumping the pedal will cause a firmer feel - until the next time. Change the fluid, but if you go to synthetic fluid all the seals will need changing too.

Stigproducts

1,730 posts

300 months

Wednesday 13th September 2017
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I've had a similar problem with one of my cars, ever since a servo rebuild. There is a problem with some servos, something to do with a part that has two o rings but should only have one. I'll be altering that soon to see if it makes a difference ( i already tried wheel bearings and master cylinder and slave cylinders and re bleeding a million times). But as you didn't touch your servo, I don't see how that can be related.
As you only messed with one cylinder it suggests a fault with the new cylinder, or bleeding. So the above suggestions about the master cylinder and the wheels bearings are pretty good shouts for openers.

Gary C

15,219 posts

208 months

Wednesday 13th September 2017
quotequote all
lowdrag said:
Sound to me that the car needs the fluid changing? If hygroscopic fluid, the sponginess will be noticeable and pumping the pedal will cause a firmer feel - until the next time. Change the fluid, but if you go to synthetic fluid all the seals will need changing too.
But it's not spongey he says.
Firm but long then firm but short.

Servo faults tend to make it firm, short but ineffective.

bordseye

Original Poster:

2,232 posts

221 months

Friday 15th September 2017
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Stigproducts said:
But as you didn't touch your servo, I don't see how that can be related.
As you only messed with one cylinder it suggests a fault with the new cylinder, or bleeding. So the above suggestions about the master cylinder and the wheels bearings are pretty good shouts for openers.
Problem here is that the owner, a lovely man, has as much mechanical aptitude and interest as my wife. None. He could have been driving around with it like this for the last decade!

Hurricane52

384 posts

152 months

Friday 15th September 2017
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I had similar symptoms but on drums and traced it to hoses which looked ok outside but had deteriorated inside...

grumpy52

6,055 posts

195 months

Friday 15th September 2017
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Sounds very much like the system needs to be bled properly .
There is nil braking effort happening at the rear on the first prod then on the second pump it fills the rear up and becomes firm .
Many systems of this age have little braking effort on the rear add in a old proportioning valve and it can give strange indications of what is and whats not working .
Get it checked on a brake tester .

bordseye

Original Poster:

2,232 posts

221 months

Saturday 16th September 2017
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Thanks everyone for the replies. I've tried to help my friend but I reckon its now time for him to use a garage to fault find.