E60 545i electrical weirdness
E60 545i electrical weirdness
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Discussion

trickywoo

Original Poster:

14,273 posts

261 months

Friday 15th September 2017
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Just wondered if anyone could help with electrical gremlins on my 545?

Since I've had it (couple of years and 10k miles) it gives a dynamic drive failure warning about once a week, sometimes less. Sometimes also an active steering failure message. These always go away following a restart and I don't think I have a fundamental issue with either system.

Annoying but I can live with it.

However, over the past week within the first five minutes of the first journey of the day I get every warning light you can imagine with the exception of engine and oil. ABS, seatbelt, active steering, dynamic drive, control system, run flat etc and transmission (which locks the gearbox in third, alhtough I can get reverse and park). The eingine still runs smooth with the dash lit up like the bridge on the Enterprise. Turning it off for 10 seconds will reset everything and i'll see no warning lights for the rest of the day, including if I park up for 20 minutes and start again.

The I-drive screen also goes blank during the hicup but comes back on to show all the faults.

If I was giving advice on this to someone else I'd say to check the battery, which I have done and found it to be OK. I've also tried the IBS connected and disconnected. I've removed the battery and charged it overnight on an automatic battery conditioner and the first run within five minutes of putting it back in sees the same problems. Its a genuine BMW battery and the starter always cranks strongly.

It also seems to throw all the codes if I leave it idling on the drive on the first start of the day.

Any help much appreciated.

hantsxlg

930 posts

263 months

Saturday 16th September 2017
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I had e61 550i and had some similar issues. A new battery solved one batch of issues. Seems they are very sensitive to voltage variations which older batteries can give even if they crank ok.

Other issue i had was water leaking into the wheel well under boot. There are some power electronic boxes there that dont like getting wet. That one gave all warning lights on, no speedo or revs and auto box stuck in 3rd.

robinessex

12,043 posts

212 months

Saturday 16th September 2017
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Similar symptoms with a Jaguar XJR. New alternator fixed it, the ECU don’t like low voltages.

iSore

4,011 posts

175 months

Saturday 16th September 2017
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As above, but pray to God you don't have active ride problems - you wouldn't believe what new parts cost to fix that. It does sound like a battery/charging fault - I was going to suggest a DSC/ABS fault but that wouldn't explain the seat belt warning.

Getting the fault codes read is a first step.

trickywoo

Original Poster:

14,273 posts

261 months

Saturday 16th September 2017
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Thanks all.

I'm thinking alternator / regulator too. Boot / control box areas look dry. Not that I want to scrap it but it doesn't owe me too much so if a new alternator doesn't fix it it may be braking time.

njw1

2,807 posts

142 months

Sunday 17th September 2017
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How old is the battery? It could appear ok but may not quite manage that last few important amps when under load. And silly question but have you checked your earths?

robinessex

12,043 posts

212 months

Sunday 17th September 2017
quotequote all
njw1 said:
How old is the battery? It could appear ok but may not quite manage that last few important amps when under load. And silly question but have you checked your earths?
Not silly. This is a known fault with Jaguar XJR's.

hantsxlg

930 posts

263 months

Sunday 17th September 2017
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If the battery is more than 3 years old i'd replace it as first attempt to fix. Even if it appears ok. Mine appeared fine, started car with no problem etc, but once replaced (it was 5years old) a load of weird error message magically disappeared.

Mikeeb

475 posts

149 months

Monday 18th September 2017
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Alternator diode pack and a new battery will 99.999% sort all of this.